labeler

labeler

Shanghai Guangzhi’s labeler applies labels at 200+ units/min with ±0.2mm accuracy. AI print inspection, 10s changeover & FDA/CE compliance for food/pharma/chemical sectors.

  • Brand： glzon
  • Model： GZM

Product Essence: Pixel-Perfect Product Identification

Shanghai Guangzhi Automation’s Industrial Labeling System achieves ±0.2mm application accuracy at 200+ containers/minute – mastering glass, metal, curved surfaces, and textured packaging. Featuring AI-powered print verification, instant format switching, and GMP-ready construction, it delivers <0.01% mislabel rate while reducing material waste by 30% in pharmaceutical, food, and chemical operations.

Core Technology Innovations

1. Ultra-Precision Application

TechnologyPerformance
Laser-Guided Positioning±0.2mm placement tolerance
Adaptive Pressure Control5-50N force (delicate to rugged surfaces)
Roll-On/Wipe-On Modes0.5s mode transition

2. AI-Driven Quality Assurance

  • Vision Inspection Suite:

    • Barcode readability (ISO/IEC 15416 Grade A)

    • Print defect detection (≥0.1mm voids/ink smears)

    • OCR verification (99.99% character accuracy)

  • Instant Rejection:

    • Pneumatic ejector (80ms response)

    • Auto-rework lane integration

3. Rapid Flexibility

  • Tool-Free Changeover:

    • Label width: 20-200mm (10s adjustment)

    • Container height: 50-1000mm (auto-sensing)

  • Material Versatility:

    • Paper/film/foil labels

    • Irregular surfaces (vials to IBC totes)

Technical Specifications

ParameterPharma ModelIndustrial Model
Speed200 units/min180 units/min
Accuracy±0.2mm±0.3mm
Min. Container SizeØ25mm × 50mm H100×100mm
Label Width Range20–150mm30–200mm
Inspection Resolution600dpi camera400dpi camera
Power110–240VAC, 1.8kW380V/50Hz, 2.5kW
Air Consumption60L/min @ 0.6MPa80L/min @ 0.6MPa
Changeover Time<15s (same format)<30s

Industry-Specific Engineering

Pharmaceuticals

  • ISO Class 5 cleanroom compatibility

  • 21 CFR Part 11 data integrity

  • Isopropyl wipe station pre-application

Food & Beverage

  • IP69K washdown certification

  • Condensation-resistant optics

  • USDA/FDA-compliant materials

Chemicals

  • ATEX Zone 2 explosion-proof option

  • Solvent-resistant label sensors

E-commerce Fulfillment

  • Variable data printing integration

  • Mixed-SKU auto-recognition

Smart Control Ecosystem

10" HMI with Recipe Cloud

  • Real-time analytics dashboard:

    • OEE performance tracking

    • Rejection cause mapping

    • Material consumption

  • Predictive maintenance alerts:

    • Adhesive roller wear

    • Lens contamination risk

Industry 4.0 Integration

  • OPC UA/Modbus TCP connectivity

  • Blockchain serialization tracking

  • Remote firmware updates

Operational Impact

Global Pharma Leader Case:

  • Reduced labeling errors from 0.5% to 0.002%

  • Achieved 40% faster line speeds vs competitors

  • ROI in 5 months via reduced recalls

Global Compliance & Upgrades

Certifications:

  • FDA 21 CFR 177.2600

  • CE EN 60204-1

  • ISO 15378 (Pharmaceutical Packaging)

  • UL 60950-1

Advanced Modules:

ModuleFunction
Laser MarkingDirect container engraving
Thermal Transfer PrinterOn-demand variable data printing
AR Guidance SystemHoloLens-assisted changeover
Carbon Footprint TrackerAdhesive usage analytics

Support & Service

24/7 Global Response:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Application heads

    • Vision cameras

    • Sensors & actuators

  • Label adhesion optimization protocols


label: Precision Industrial Labeler ±0.2mm Accuracy 200+ Units/Min Shanghai Guangzhi