DISPERMIX

Industrial DISPERMIX™ achieves 0.1μm particle dispersion at 10,000L batch size. Multi-stage shear, vacuum deaeration & AI viscosity control. CE/ATEX/FDA compliant.

  • Brand: glzon
  • Model: GZM

Product Essence: Where Science Meets Industrial Scalability

Shanghai Guangzhi’s DISPERMIX™ redefines precision dispersion – delivering <0.1μm particle size distribution for pigments, CNTs, ceramics, and pharmaceuticals in batches up to 10,000L. Featuring tri-axial shear technology, dynamic vacuum deaeration (≤-0.95 bar), and AI-driven rheology control, it achieves 50% faster dispersion cycles while eliminating agglomerates, foam, and temperature spikes in coatings, batteries, and advanced materials production.


Core Technology Innovations

1. Tri-Axial Shear Architecture

Shear MechanismFunctionPerformance
Radial Rotor-StatorMacro-agglomerate breakup25m/s tip speed (≥50,000 s⁻¹)
Axial UltrasonicNanoparticle de-agglomeration20kHz @ 200μm amplitude
Tangential HydraulicLaminar flow homogenizationReynolds >10,000 (turbulent)
AI Shear OptimizationReal-time viscosity adaptation±5% torque control

2. Intelligent Process Control

  • Temperature Management:

    Cooling MethodPrecisionApplication
    Jacketed Vessel±0.5°CTemperature-sensitive APIs
    Peltier Modules±0.1°CNano-emulsions
    Cryogenic Option-50°C to 200°CBattery slurries

3. Scalable Shear Consistency

  • Reynolds Similitude Scaling:

    • Lab to production: Ke >0.95 (power/volume ratio)

    • Particle size deviation <5% from 1L to 10,000L

  • Self-Cleaning Design:

    • CIP at 3m/s wall shear stress

    • Wipe-clean rotor geometry (Ra≤0.4μm)


Technical Specifications

ModelLab SeriesIndustrial SeriesATEX Series
Batch Size0.1-50L100-10,000L50-5,000L
Particle Size (D90)0.1-1μm0.2-5μm0.3-10μm
Power Density5-50 kW/m³1-10 kW/m³2-15 kW/m³
Vacuum Level≤-0.99 bar≤-0.95 bar≤-0.92 bar
Viscosity Range1-500,000 cP10-200,000 cP50-100,000 cP
Material Contact316L SS + ZrO₂316L SS + WC-CoHastelloy C22
Temp Control±0.1°C±0.5°C±1.0°C
Power380V/5.5kW380V/15-250kW24VDC Ex ia
Footprint (L×W×H)1200×800×1800mmCustomCustom

Industry-Specific Engineering

Lithium Battery Slurries

  • Anti-sedimentation pulsed mixing

  • In-line resistivity monitoring (ISO 15156)

Pharmaceutical Nano-Suspensions

  • GMP-compliant (EU Annex 1)

  • Single-use contact parts option

Automotive Coatings

  • Colorimetric dispersion control (ΔE<0.3)

  • VOC abatement during mixing

CNT Composites

  • Static dissipation (<10⁴ Ω)

  • Low-shear nanotube preservation


Smart Process Ecosystem

10" HMI with PAT (Process Analytical Technology)

  • Real-Time Monitoring:

    • Particle size (laser diffraction)

    • Viscosity-shear rate curves

    • Zeta potential

  • AI Optimization:

    ParameterAI Action
    Viscosity spikeAuto-reduce rotor speed
    Agglomerate detectIncrease ultrasonic amplitude
    Temp > thresholdActivate cryogenic cooling
  • Blockchain Batch Tracking:

    • Raw material → dispersion parameters → QC release


Operational Impact

Global Battery Anode Producer:

  • Reduced graphite particle size from 25μm to 3.2μm (D90)

  • Increased slurry stability from 8h to 72h

  • ROI in 11 months via reduced solvent use & energy


Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1/21)

  • FDA 21 CFR 210/211

  • CE EN 13849-1 (PL d)

  • ISO 19458 (Cleanliness)

Advanced Modules:

ModuleFunction
Inline Particle AnalyzerReal-time D10/D50/D90 tracking
Robotic Sample HandlerAuto QC sampling every 5 min
AR Process VisualizationHoloLens dispersion mapping
Carbon Footprint OptimizerkWh/kg dispersion analytics

Support & Service

24/7 Materials Science Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Rotor-stator assemblies

    • Ultrasonic transducers

    • Seals & bearings

  • Dispersion Process Audit:

    • Particle size reduction efficiency

    • Energy consumption optimization


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

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Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021