Volumetric Liquid Filling System for High-Accuracy and Viscosity Variations

High-precision volumetric filler achieves ±0.1% accuracy across 1-100,000 cP liquids. AI viscosity compensation, 300CPH & CIP/SIP ready. FDA/CE compliant.

  • Brand: glzon
  • Model: GZM_30L

Product Essence: One System, Infinite Viscosities

Shanghai Guangzhi VFS-1000 redefines volumetric filling with ±0.1% accuracy across 1-100,000 cP liquids – from water-thin solvents to toothpaste-thick creams. Featuring servo-driven piston dosing, real-time viscosity sensing, and self-learning flow algorithms, it eliminates viscosity-induced errors while achieving 300 fills/hour in pharmaceutical, food, and chemical operations.

Precision Volumetric Filler


Core Technology Innovations

1. AI-Powered Viscosity Compensation

ComponentTechnologyPerformance
Viscosity SensorIn-line rheometer (0.1 cP res.)±2% real-time measurement
Adaptive Piston ControlServo-driven stroke adjustmentCompensates ±50% viscosity shifts
Temperature CompensationPeltier-cooled flow path (±0.1°C)Density drift <0.01%/°C
Dead Volume EliminationDynamic nozzle retractionResidual ≤0.05ml

2. Zero-Contamination Architecture

Sanitary Design:

  • Surface Finish:

    IndustryRa ValueCertification
    Pharmaceuticals≤0.4μmASME BPE-2019
    Food & Beverage≤0.8μmEHEDG Doc. 8
  • Quick-Change Kits:

    • Tool-free swap <3 min (pistons/nozzles)

3. Hyper-Flexible Format Handling

ParameterRangeAdjustment Time
Fill Volume0.1ml-20L<10s
Container Height20-500mm<15s
Nozzle SizeØ1-50mm<30s
Viscosity1-100,000 cPAuto-adaptive

Technical Specifications

ModelVFS-1100 (Standard)VFS-1200 (GMP)VFS-1300 (ATEX)
Accuracy±0.1%±0.08%±0.15%
Throughput300 fills/hour250 fills/hour200 fills/hour
Viscosity Range1-100,000 cP1-50,000 cP5-80,000 cP
Fill Volume10ml-10L1ml-5L50ml-20L
Material Contact304 SS + PTFE316L EP + USP VI316L + ATEX polymers
Power380V/50Hz, 3.5kW380V/50Hz, 2.8kW24VDC Ex ia
Air Consumption100 L/min @ 0.6MPa80 L/min @ 0.6MPa120 L/min @ 0.6MPa
CleanabilitySolvent CIPSIP @ 121°CATEX CIP
Footprint (L×W×H)1800×900×1800mm2000×900×1900mm2200×1000×2000mm

Industry-Specific Solutions

Pharmaceuticals

  • Peristaltic pump option (shear-sensitive biologics)

  • 21 CFR Part 11 data integrity

  • Single-use fluid path

Food & Sauces

  • IP69K washdown rating

  • Allergen purge protocol

  • USDA-compliant seals

Chemicals & Solvents

  • ATEX Zone 1/21 certification

  • Vapor recovery hood (>99% capture)

  • Static dissipation (<10⁶ Ω)

Cosmetics

  • Anti-foam pulsed filling

  • Perfume alcohol compatibility

  • Nitrogen blanketing for oxidation control


Smart Control Ecosystem

10" HMI with Fluid Intelligence

Key Modules:

  • Viscosity-Flow Modeling:

    Liquid TypeAdaptive Action
    NewtonianLinear speed adjustment
    Shear-thinningExponential flow acceleration
    ThixotropicPulsed flow + dwell time
  • Predictive Maintenance:

    • Seal wear index forecasting

    • Piston drift compensation


Operational Impact

Global Cosmetic Brand Case:

  • Challenge: ±3% fill variance in 50,000 cP creams

  • Solution: VFS-1000 with AI viscosity adaptation

  • Results:
    ±0.2% accuracy across seasons
    $580k/year material savings
    ROI in 8 months


Certifications & Upgrades

Global Compliance:

  • FDA 21 CFR 177.2600

  • CE EN 60204-1

  • EHEDG Doc. 8

  • ATEX 2014/34/EU (Zone 1)

Advanced Modules:

ModuleFunction
Inline CheckweigherReal-time feedback (±0.1g)
Vision InspectionFill level/particulate detection
AR CalibrationHoloLens-guided volume setup
Carbon Trackerg CO₂/mL filling analytics

Support & Service

24/7 Global Response:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Servo pistons

    • Viscosity sensors

    • Sealing kits

  • Performance Validation:

    • Gravimetric accuracy certification


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021