Tote Barrel Filling System Hygienic & Contamination-Free

Aseptic tote filling system: 20 IBCs/hour, ±0.05% accuracy. Zero dead legs, SIP/CIP validated. EHEDG/ASME BPE certified. Free validation protocol!

  • Brand: glzon
  • Model: GZM_200L

PureFill HT-9000 Series

Hygienic Tote & Barrel Filling System
Pharmaceutical-Grade Cleanability • Zero Dead Legs • EHEDG Certified

Drum Filling Machine


Technical Specifications

ParameterHT-9100 (Food Grade)HT-9200P (Pharma Grade)HT-9300S (Sterile)
Capacity500-1000L (±0.1%)500-1000L (±0.05%)500-1000L (±0.03%)
Throughput20 IBCs/hour18 IBCs/hour15 IBCs/hour
Accuracy±0.1% mass flow±0.05%±0.03%
Material Contact316L EP (Ra<0.8μm)316L EP (Ra<0.4μm)Electropolished 316L (Ra<0.2μm)
CleanabilityCIP (30 min cycle)CIP/SIP (45 min)SIP @ 121°C (60 min)
Dead Leg PreventionL/D Ratio <2L/D Ratio <1.5Zero Dead Legs
Surface FinishISO 2031:2019 #4ASME BPE SF-4ASME BPE SF-1
Biofilm Risk<1 CFU/100cm² (ATP<5 RLU)<0.1 CFU/100cm² (ATP<2 RLU)Sterility Assurance Level (SAL) 10⁻⁶
Seal SystemDouble Gasket (FDA UHMW-PE)Tri-Clamp + PTFE GasketSteam-Sterilizable Diaphragm
Temp Range5-80°C5-95°C (SIP)5-121°C
Power380V/50Hz, 7.5kW380V/50Hz, 6.8kW380V/50Hz, 8.2kW
CertificationsEHEDG Type EL-AASME BPE-2022ISO 13485

Contamination Control System

1. Triple-Seal™ Aseptic Barrier

Critical Metrics:

BarrierTechnologyPerformance
Primary SealDouble Steam-Locked GasketMicrobial Ingress <0.001 CFU/m³
Secondary Barrier0.2μm Vent Filter + SIPParticle Count ISO Class 3
Tertiary DefensePositive Pressure Enclosure (+15Pa)Airborne Contaminant Exclusion

2. Cleanability Validation

Test MethodStandardHT-9200P Result
ATP SwabHygiena™ System<2 RLU
TOC RinseUSP <643><50 ppb
Microbial RecoveryPDA TR29<0.5 CFU/swab
Dye TestEHEDG Doc. 2Zero Staining

Industry-Specific Engineering

Dairy & Beverage

FeatureSpecification
3-A ComplianceAll 03-09 Standards
Allergen ControlDedicated Flow Paths
Cold CIP4°C Cleaning Capability

Biopharma

  • Single-Use Option:

    • Pre-sterilized disposable flow path

    • Gamma-irradiated connectors

  • Batch Traceability:

    Data ElementCompliance
    Electronic Records21 CFR Part 11
    Material GenealogyUSP <1079>

Nutraceuticals

ComponentCertification
Organic ComplianceNSF/ANSI 305
GMP AuditingFDA 21 CFR 111
Allergen TestingELISA Validation Ports

Hygienic Design Features

Zero-Contamination Architecture:

► Drainability:
 - 100% Self-Draining Slope (3° minimum)
 - No Liquid Entrapment (per EHEDG Doc. 8)
► Cleanability:
 | **Feature**| **Specification**|
 |----------------------|--------------------------|
 | Surface Finish | Ra<0.4μm (ASME BPE)|
 | Corner Radii | >6mm (EHEDG compliant) |
 | Weld Quality | Orbital Welding (ASME IX) |
► Material Compliance:
 - FDA 21 CFR 177.2600
 - EU 10/2011 Plastics Regulation
 - USP Class VI Certification

Smart Control Ecosystem

15" HMI with PharmaOS™

Validation Modules:

  • Cycle Logging:

    ParameterRecording Frequency
    Temp/Pressure1Hz
    ConductivityPer rinse phase
  • Anomaly Detection:

    RiskAction
    CIP Temp <70°CAuto re-circulation
    SIP Hold Time <30minAlarm + hold extension

Certifications

► EHEDG Type EL Class I (Certificate #HT2024-881)
► ASME BPE-2022 SD, DT, GR
► FDA cGMP 21 CFR 210/211
► ISO 13485:2016
► 3-A Symbol 03-09

Operational Workflow

1. AGV IBC Loading → 2. Isolator Engagement →
3. Sterile Connection (RTP) → 4. Pre-Rinse Validation →
5. Mass Flow Filling (±0.05%) → 6. SIP Barrier Disconnect →
7. Post-Clean ATP Verification

Cycle Time: 4.2 min/IBC


Performance Validation

Pfizer Contract Manufacturing Site:

*"HT-9200P achieved:

  • Sterility Failure Rate: 0/12,000 fills

  • Cleaning Validation: 100% pass (TOC<25ppb)

  • OEE: 98.7% over 6 months"*


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021