Semi-Automatic Liquid Filling Machine for Efficient Production

Semi-Automatic Liquid Filling Machine for Efficient Production

Semi-automatic liquid filler: ±0.5% accuracy, 40 containers/hour. Handles 1-50,000 cP liquids with servo-piston dosing. FDA/CE compliant. Ideal for SMEs & R&D.

  • Brand： glzon
  • Model： GZM_200L

Product Essence: Human Skill Meets Robotic Precision

Shanghai Guangzhi SF-200 Series bridges manual and automated filling – delivering ±0.5% accuracy at 40 containers/hour via servo-piston dosing, adaptive viscosity control, and tool-free changeover. Engineered for lubricants, chemicals, food sauces, and cosmetics, it boosts productivity by 60% while reducing giveaway to <0.3% in small-batch, multi-product operations.

Semi-Automatic Filling Machine

Core Value Proposition

1. Operator-Centric Efficiency

FeatureTechnologyBenefit
Foot Pedal ControlHands-free activationOperator focuses on container handling
Adjustable Drip Tray300-600mm height rangeAccommodates buckets/tins/jugs
Quick-Release NozzlesMagnetic couplers (Ø5-50mm)<15s nozzle swap
Intuitive HMIRecipe memory (50+ presets)1-touch viscosity adjustment

2. Scientific Dosing Accuracy

Performance Metrics:

  • Dosing Precision:

    Volume RangeAccuracyRepeatability
    50ml-5L±0.5%±0.2%
    5-20L±1.0%±0.5%

  • Viscosity Adaptation:

    • Auto-adjusts flow for 1-50,000 cP liquids

3. Zero-Cross-Contamination

  • Material Options:

    IndustryWetted MaterialsCleaning Protocol
    Food316L SS + FDA UHMW-PEHot water CIP (85°C)
    Chemicals304 SS + PTFESolvent flush (IPA/acetone)
    Pharmaceuticals316L EP + USP Class VISIP @ 121°C

Technical Specifications

ParameterSF-210 (Standard)SF-220F (Food Grade)SF-230X (ATEX)
Accuracy±0.5%±0.5%±1.0%
Throughput40 containers/hour35 containers/hour30 containers/hour
Volume Range50ml-20L100ml-10L0.5-20L
Viscosity Range1-50,000 cP1-30,000 cP5-100,000 cP
Container HeightMax 600mmMax 500mmMax 700mm
Material Contact304 SS + EPDM316L + FDA UHMW-PE316L + ATEX seals
Power110-240VAC, 0.8kW110-240VAC, 0.9kW24VDC Ex ia
Air Consumption60 L/min @ 0.6MPa70 L/min @ 0.6MPa50 L/min @ 0.6MPa
Changeover Time<2 min (volume)<2 min<3 min
Footprint (L×W×H)800×600×1200mm900×600×1300mm1000×700×1400mm

Industry-Specific Solutions

Lubricant Blending

  • Anti-foam pulsed filling

  • Heated nozzles (80°C)

  • Grounding kit (<10⁶ Ω)

Food & Sauces

  • IP65 splash protection

  • Allergen purge sequence

  • USDA-compliant materials

Laboratory R&D

  • Micro-dosing kit (1-50ml)

  • Data export via USB

  • GLP compliance package

Chemicals & Solvents

  • ATEX Zone 2 option

  • Vapor recovery hood

  • Solvent-resistant seals

Operational Economics

Small Cosmetic Manufacturer:

  • Manual Filling Pain Points:
    ▶ ±3% variance → $28k/year loss
    ▶ 25 bottles/hour max

  • SF-210 Implementation:
    ▶ ±0.5% accuracy
    ▶ 40 bottles/hour throughput

  • Results:
    ▶ $22k annual savings
    ▶ ROI in 6 months

Why Semi-Automatic?

ScenarioManual FillingSF-200 Semi-AutoFull Auto Line
Startup Cost$50015,000>$50,000
Changeover TimeNear-zero<3 min>30 min
Multi-Product FlexibilityHighExtremeLow
Operator SkillHigh trainingMinimal trainingTechnical support
Optimal Batch Size1-50 units50-5,000 units5,000+ units

Certifications & Support

Global Compliance:

  • CE EN 60204-1

  • FDA 21 CFR 177.2600

  • ISO 9001:2015

  • ATEX 2014/34/EU (SF-230X)

SME-Focused Service:

  • 2-Hour Remote Support: Video call troubleshooting

  • Critical Spares Kit:

    ComponentDelivery
    Piston cylindersGlobal 72h
    Nozzle sets24h (domestic)

  • Lifetime Calibration:

    • Annual ISO 17025 certification
      | Accuracy Shift | Action |
      |--------------------|--------------------------|
      | >0.5% | Free recalibration |

Precision Without Complexity
Shanghai Guangzhi SF-200: Where operator expertise meets metrological excellence – empowering small producers with lab-grade accuracy. ⚗️

label: Semi-Auto Liquid Filler ±0.5% Accuracy 40CPH Tool-Free Changeover Shanghai Guangzhi