Drum on Pallet Explosion Proof Filling Machine is wisely used to fill flammability products. Whole filling machine provide explosion proof, can be used in hazardous environment. Automatic filling lanc
ATEX-Certified Precision for Hazardous Bulk Liquid Transfer
Shanghai Guangzhi Automation’s GZ-EX Series delivers safe, semi-automated filling of IBCs (1,000L) and drums (200L) in Zone 1/21 explosive environments. Combining ±0.25% gravimetric accuracy, nitrogen inerting, and vapor containment, this system achieves 15 IBCs/hour or 40 drums/hour while eliminating ignition risks – engineered for solvents, chemicals, and flammable liquids requiring ATEX compliance.
| Feature | Specification |
|---|---|
| ATEX/IECEx Certification | II 2G Ex db ib mb IIB T4 Gb |
| Vapor Containment | Sealed shroud with N₂ purging (O₂ <5%) |
| Static Control | Grounding clamps (<10⁶ Ω resistance) |
| Drip-Free Filling | Retractable lance + vacuum suction (99.97% recovery) |
| Intrinsic Safety | Pressurized control panel (IP66 Ex d) |
| Parameter | IBC Totes (1,000L) | Drums (200L) |
|---|---|---|
| Accuracy | ±0.25% (gravimetric) | ±0.3% |
| Throughput | 15 units/hour | 40 units/hour |
| Filling Speed | 20–150 L/min | 10–80 L/min |
| Residual Loss | <0.03% | <0.05% |
| Nitrogen Consumption | 12 Nm³/hour (99.5% purity) | |
| Material Compatibility | Liquids: 1–100,000 cP | Flammables (FP <21°C) |
| Power Supply | 380V/50Hz, 4.0 kW + 0.7 MPa air (ATEX) | |
| Compliance | ATEX 2014/34/EU, IECEx, ISO 80079 |
Container Placement: Operator positions IBC/drum in vapor containment zone.
Purge & Seal: N₂ displaces oxygen → shroud seals.
Precision Filling: Load-cell controlled dosing (±0.25%).
Drip Recovery: Lance retracts with vacuum suction.
Vapor Evacuation: Residual vapors vented to scrubber.
| Component | Ex-Proof Standard | Function |
|---|---|---|
| Control Panel | EN 60079-0:2018 (Ex d) | Ignition-proof enclosure |
| Sensors | EN 60079-11:2012 (Ex ia) | Intrinsically safe circuits |
| Filling Valves | API 607 fire-safe | Prevents leakage |
| Emergency Stop | ISO 13849-1 PLd | SIL-2 certified |
| Industry | Materials Filled | Safety Features |
|---|---|---|
| Chemical | Acetone, toluene, monomers | Double N₂ blanket |
| Paints/Resins | Solvent-based coatings | Static-dissipative lances |
| Pharma | Ethanol-based intermediates | GMP-compliant materials |
| Biofuels | Ethanol, biodiesel | Flashpoint monitoring |
| Metric | GZ-EX System | Manual Process |
|---|---|---|
| Operator Safety | Zero vapor exposure | High risk |
| Product Loss | <0.03% residual | 3-5% spillage |
| Compliance | Full ATEX/IECEx | Frequent violations |
| ROI Period | 6-10 months | N/A |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
