Rail shuttle Platform
Rail shuttle Platform

Rail shuttle Platform

High-density rail shuttle: 5-ton payload, 5m/s speed & 0.5mm positioning. AI path optimization, auto-charging & OPC UA integration. Ideal for AS/RS logistics.

  • Brand： glzon
  • Model： GZM

Product Essence: Where Precision Meets Warehouse Revolution

Shanghai Guangzhi RSP Series redefines high-density storage – moving 5-ton pallets at 5m/s with ±0.5mm positioning accuracy across 500m rail spans. Featuring AI traffic optimization, regenerative braking, and auto-battery swapping, it achieves 99.8% uptime while increasing storage density by 300% and reducing energy costs by 40% in e-commerce, cold chain, and manufacturing logistics.

Core Technology Innovations

1. Dynamic Rail Navigation

SystemTechnologyPerformance
Laser SLAM+RFIDAbsolute position verification±0.5mm repeatability
AI Path OptimizationDijkstra algorithm + real-time traffic control30% faster route planning
Active Vibration ControlHydraulic dampers + accelerometersStability on uneven rails (ISO 10816)
Regenerative BrakingEnergy recovery >25%

2. Heavy-Duty Payload Handling

Key Features:

  • Adaptive Forks:

    Pallet TypeAdjustment Range
    Euro pallet800×1200mm → 1000×1200mm
    Industrial pallet1100×1100mm → 1600×1400mm

  • Load Safety:

    • Tilt sensors (≤0.5° deviation)

    • Overload shutdown (≥105% capacity)

3. Zero-Downtime Architecture

  • Auto-Battery Management:

    FunctionSpec
    Hot-swap charging90s battery change
    Opportunity charging30s top-up at idle points
    Energy monitoringkWh/km analytics

  • Self-Diagnostics:

    • Rail wear prediction

    • Motor temperature alerts

Technical Specifications

ModelStandard RSPHeavy-Duty RSP-HCold Chain RSP-C
Payload Capacity1500kg5000kg2000kg
Max Speed5m/s4m/s3m/s
Acceleration1.5m/s²1.0m/s²0.8m/s²
Positioning Accuracy±0.5mm±1.0mm±0.5mm
Rail Span≤500m≤300m≤400m
Power48VDC, 5kW96VDC, 15kW48VDC, 7kW
Battery Life8h continuous6h continuous5h continuous (-25°C)
Ambient Temp.-10°C to +45°C-10°C to +50°C-30°C to +10°C
IP RatingIP54IP54IP66
Communication5G + Wi-Fi 6SameSame + CAN bus

Industry-Specific Engineering

E-commerce Fulfillment

  • Mixed SKU handling

  • Auto-height adjustment (1.5-8m)

  • Barcode/RFID scanning

Automotive Manufacturing

  • JIT sequencing

  • AGV docking interface

  • Heavy engine block handling

Cold Storage

FeatureSpec
Cold-proof motors-30°C operation
Anti-condensationHeated cameras/sensors
Food-grade tiresUSDA-compliant materials

Pharmaceuticals

  • Cleanroom Class D option

  • Track & trace (GS1 standards)

  • Washdown capability

Smart Control Ecosystem

Central WCS (Warehouse Control System)

Key Functions:

  • Traffic Optimization:

    • Collision avoidance

    • Deadlock prevention

  • Predictive Analytics:

    • Rail wear forecasting

    • Battery health index

  • Blockchain Integration:

    • Pallet movement history

    • Carbon footprint logs

Operational Impact

Global Retailer Case (2M sq. ft warehouse):

  • Challenge: Manual VNA trucks @ 15 pallets/hour

  • Solution: 120 RSP units + AI scheduler

  • Results:
    ▶ 400% throughput increase
    ▶ Storage density ↑300%
    ▶ Labor costs ↓70%
    ▶ ROI: 2.3 years

Certifications & Upgrades

Global Compliance:

  • CE EN 1175:2020

  • ANSI/ITSDF B56.5-2019

  • ISO 13849 PLd

  • UL 3100

Advanced Modules:

ModuleFunction
Automated Rail CleaningDebris removal during operation
3D Pallet ScannerDamaged pallet detection
AR Remote AssistHoloLens-guided troubleshooting
Energy HarvestingSolar-powered charging stations

Support & Service

24/7 Smart Warehouse Support:

  • Remote diagnostics via IIoT

  • Critical Spares Dispatch ≤48h:

    • Drive motors

    • Navigation lasers

    • Control boards

  • Performance Tuning:

    • Throughput optimization

    • Rail alignment certification

Precision in Motion. Intelligence in Storage.
Shanghai Guangzhi RSP: Engineering the backbone of next-generation warehouses – one rail at a time.

label: Rail-Guided Shuttle System 5t Payload 5m/s Warehouse Automation Shanghai Guangzhi