Product Essence: Where Boxes Meet Precision Stacking Intelligence

Shanghai Guangzhi’s Palletizing Station delivers 1500 cases/hour throughput with ±0.5mm placement accuracy – mastering mixed SKU pallet patterns via 3D vision-guided robotics, self-optimizing layer algorithms, and collaborative safety systems. Featuring 360kg payload capacity, tool-free gripper change, and plug-and-play integration, it reduces labor costs by 60% while achieving >99.5% OEE in food, beverage, and logistics operations.

Core Technology Innovations

1. Adaptive Robotic Stacking

ComponentTechnologyPerformance
6-Axis Robot Arm±0.03mm repeatability (ISO 9283)2.5m/s max speed
AI Layer OptimizationAuto-generates patterns (TRIZ algorithm)30% denser stacking vs manual
3D Vision GuidanceTime-of-flight cameras + point cloud±1mm box position detection
Quick-Change EOATMagnetic couplers (≤5s swap)Vacuum/mixed clamps options

2. Zero-Downtime Safety

  • Collaborative Features:

    Safety StandardProtection Level
    ISO 13849 PLdDual-channel safety circuits
    ANSI/RIA R15.06Force-limited contact (≤150N)
    ISO/TS 15066Power & force limiting (PFL)

3. Smart Pallet Management

  • Auto Pallet Handling:

    FunctionTechnology
    Empty pallet feedingRoller conveyor + lift
    Full pallet removalAGV interface (VDA 5050)
    Pallet quality checkVision-based damage detection

  • Pattern Database:

    • 100+ preset patterns (CHEP/ISO/GMA)

    • Auto-learns new box dimensions

Technical Specifications

ModelStandardHeavy-DutyHygienic
Throughput1500 cases/hour1200 cases/hour1000 cases/hour
Payload Capacity360kg500kg180kg
Max Case Size600×400×400mm800×600×500mm500×400×300mm
Pallet Size1200×1000×2000mm1200×1200×2400mm1000×1200×1800mm
Accuracy±0.5mm±1.0mm±0.5mm
Power480V/60Hz, 18kW480V/60Hz, 25kW400V/50Hz, 15kW
Air Consumption200 L/min @ 0.6MPa300 L/min @ 0.7MPa150 L/min @ 0.6MPa
Safety RatingISO 13849 PLdSIL2IP65 washdown
Footprint (L×W×H)6000×5000×3500mm7000×5500×3800mm5500×4500×3200mm

Industry-Specific Engineering

Food & Beverage

  • IP69K-rated components

  • USDA-compliant grippers

  • Allergen zone isolation

Chemicals

  • ATEX Zone 22 option

  • Static-dissipative materials

  • Spill containment tray

E-commerce Fulfillment

  • Mixed SKU AI sorting

  • Parcel dimensioning

  • Auto-label positioning

Pharmaceuticals

  • GMP cleanroom compatibility

  • Particle emission control

  • 21 CFR Part 11 data logs

Smart Control Ecosystem

15" HMI with Digital Twin

Key Modules:

  • Dynamic Re-Patterning:

    • Auto-adjusts for missing cases

    • Optimizes stability during stacking

  • Energy Intelligence:

    • kWh/pallet tracking

    • Regenerative braking recovery

  • Remote Diagnostics:

    • 5G-connected fault prediction

Operational Impact

Global Beverage Distributor:

  • Challenge: Manual palletizing @ 400 cases/hour with 5% errors

  • Solution: Guangzhi Palletizing Station + mixed SKU AI

  • Results:
    ▶ 275% throughput increase
    ▶ 99.98% stacking accuracy
    ▶ ROI in 11 months

Certifications & Upgrades

Global Compliance:

  • CE EN ISO 10218-1

  • ANSI/RIA R15.06

  • ISO 9001:2015

  • UL 1740

Advanced Modules:

ModuleFunction
Vision InspectionCase damage detection (≥5mm dents)
Pallet ConveyorAuto height adjustment
AR Maintenance GuideHoloLens-assisted calibration
Carbon Trackerkg CO₂/pallet calculation

Support & Service

24/7 Global Robotics Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Harmonic drives

    • EOAT tooling

    • Safety lasers

  • Performance Validation:

    • Stacking stability tests (ISO 12048)

    • Pattern optimization reports

Engineering Stacking Perfection
Shanghai Guangzhi: Where every pallet becomes a masterpiece of robotic precision – transforming chaos into structured efficiency.