Pail denester

Pail denester

Automated pail denester handles 300 pails/hour, removes lids/seals & inspects containers. Vacuum robotics + vision guidance, suitable for ATEX Zone 22 areas.

  • Brand： glzon
  • Model： GZM

Product Essence: Where Precision Meets Pail Freedom

Shanghai Guangzhi’s Pail Denester achieves 300 pails/hour de-nesting speed with 99.9% seal integrity – combining multi-stage vision inspection, adaptive vacuum grippers, and collision-mapping robotics to remove lids, unstack containers, and reject damaged pails. Engineered for 5-30L plastic/metal pails with ≤2mm positional tolerance, it eliminates manual handling risks while reducing opening errors by 95% in chemical/food lines.

Core Technology Breakthroughs

1. Intelligent De-lidding

FunctionTechnologyPerformance
Seal DetectionHyperspectral imagingIdentifies tape/wax/gasket
Lift-Off ControlForce-feedback servo (0.1N res.)Zero-scratch surface finish
Contamination Check10MP inline camera≥0.5mm foreign object detect
Lid SortingRFID-tagged bins5-category segregation

2. Adaptive Unstacking

Key Innovations:

  • Anti-Jam Mechanism:

    FeatureBenefit
    Dynamic gap calibrationHandles warped pails (±8° tilt)
    Vibratory edge alignment98% unstack success rate

  • Tool-Free Changeover:

    • <45s switch between pail diameters (200mm-400mm)

    • Memory slots for 20+ pail profiles

3. Hazard-Specific Engineering

CertificationProtection FeatureIndustry Application
ATEX Cat.3 Zone 22Explosion-proof actuatorsSolvent/paint manufacturing
FDA 21 CFR §177.1520Food-grade silicone grippersEdible oil/sauce filling
IP66 WashdownStainless steel (AISI 316L)Dairy/pharmaceuticals

Technical Specifications

ModelStandardHygienicATEX Zone 22
Throughput300 pails/hour240 pails/hour200 pails/hour
Pail Height Range200-400mm180-380mm220-450mm
Material HandlingPlastic/metalPP/HDPE/SS316Conductive polymers
Max Stack Height2.5m2.0m1.8m
Gripper Force10-150N adjustable5-100N (non-marking)15-200N IS rated
Power400V/50Hz, 7.5kW400V/50Hz, 5.5kW24VDC, 3kW
Air Supply6 bar, 120 L/min5 bar, 80 L/minNitrogen purge
Noise Level≤75 dB(A)≤68 dB(A)≤72 dB(A)
Footprint (L×W)2500×1800mm2200×1600mm2800×2000mm

Industry-Specific Solutions

Chemical & Paints

  • Static-dissipative rollers

  • Vapor recovery hood interface

  • Bung cap detection system

Food Processing

  • USDA-compliant lubricants

  • Allergen isolation protocol

  • CIP-ready surfaces

Adhesives & Sealants

  • Heated blade for wax seals

  • Anti-stringing cutters

  • Residue-free gasket removal

Pharma & Cosmetics

  • Cleanroom class D design

  • Particle counter integration

  • Laminar airflow shield

Smart Control System

10" HMI with 3D Simulation

Advanced Functions:

  • NFC Tag Reading:

    • Auto-records pail batch/lot data

    • Links to MES/ERP via OPC UA

  • Predictive Analytics:

    • Gripper pad wear monitoring

    • Sealant adhesion trend tracking

  • Quick Fault Recovery:

    • Auto-clear jams in <30s

Operational Impact Metrics

Global Chemical Producer Case:

  • Pre-Installation:
    ▶ Manual de-lidding: 80 pails/hour
    ▶ 7% lid damage rate
    ▶ 3 OSHA recordables/year

  • Post-Installation:
    ▶ 375% throughput gain
    ▶ <0.3% damage rate
    ▶ Zero handling injuries
    ▶ ROI: 8.2 months

Certifications & Upgrades

Global Compliance:

  • EN ISO 12100:2010 (Safety)

  • ATEX Directive 2014/34/EU

  • NSF/3-A Sanitary Standards

  • GB 5226.1-2019 (China Safety)

Optional Modules:

Add-onFunction
Lid SterilizationUV-C tunnel (40mJ/cm² dosage)
Pail InversionAuto-flip for interior inspection
Torque VerificationCap tightness check (1-20Nm range)
AR TroubleshootingHoloLens-guided maintenance overlay

Support & Validation

24/7 Denesting Experts:

  • Remote diagnostics via embedded IIoT

  • Critical Spares Guarantee:

    • Vacuum generators (≤48h global)

    • Vision lenses (ISO 10110 certified)

    • FDA-compliant contact parts

  • Performance Validation:

    • Lid removal force map (PDF reports)

    • Seal integrity test videos

Engineering Container Liberation
Shanghai Guangzhi: Where every automated lid lift redefines production line safety and efficiency – liberating containers, not compromising precision. ⚙️

label: Robotic Pail Denester 300 Pails/Hr Auto De-lid Heavy-Duty Shanghai Guangzhi