Pail Capper
Shanghai Guangzhi’s Pail Capper seals 5-30L buckets at 25/min. Servo torque control, anti-cross-threading & ATEX option. FDA/CE compliant for food/chemical sectors.
- Brand： glzon
- Model： GZM
Product Essence: Precision Closure for Industrial Pails
Shanghai Guangzhi Automation’s Pail Capper delivers ±1% torque accuracy for sealing 5-30L buckets containing chemicals, lubricants, and food products. Featuring servo-driven spindles, anti-cross-threading AI, and ATEX Zone 1 compliance, it achieves 25 pails/minute while eliminating leaks and ensuring UN/FDA packaging standards compliance.
Core Technology Innovations
1. Intelligent Torque Control
2. Material-Specific Engineering
Corrosion Resistance:
316L stainless steel contact parts
PTFE-coated jaws for acidic contents
Static Control:
Ionizing bars (<10⁶ Ω surface resistance)
Grounding verification pre-capping
3. Zero-Leak Guarantee
Dual Seal Integrity:
Primary: Precision thread engagement
Secondary: Gasket compression control (±0.1mm)
Drip-Free Retraction:
Teflon-coated guide sleeves
Residual liquid recovery system
Technical Specifications
Industry-Specific Solutions
Chemical & Lubricants
ATEX Zone 1 option (Ex d IIC T4)
Nitrogen purge during capping
Food & Pharma
FDA 21 CFR compliant materials
CIP-ready design (IP69K)
Paints & Adhesives
Anti-skinning system for open pails
Vapor recovery hood
Smart Control System
10" HMI with Recipe Manager
Real-time dashboards:
Torque profile analytics
Lid defect detection rate
OEE performance tracking
100+ preset recipes (e.g., UN-certified lids)
Safety & Compliance
SIL2 safety PLC with dual-hand operation
21 CFR Part 11 data integrity
Auto-emergency retract (0.2s response)
Operational Impact
US Paint Manufacturer Case:
Reduced lid leakage from 4% to 0.001%
Achieved 20% faster line speeds
ROI in 9 months via waste reduction
Global Compliance & Upgrades
Certifications:
ATEX 2014/34/EU (Zone 1)
FDA 21 CFR 177.2600
CE EN 415-6
ISO 9001:2015
Upgrade Modules:
Support & Service
24/7 Global Response:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Torque sensors
Sealing heads
Vision systems
Lifetime calibration support