PUTTIES FILLING LINE

PUTTIES FILLING LINE

Automated putty filling line for cartridges/tubs. Handles 50-300,000 cP pastes with ±0.5% accuracy. Anti-settling, CIP ready & ATEX option. 120 units/min.

  • Brand： glzon
  • Model： GZM

Product Essence: Precision Engineered for Demanding Pastes

Shanghai Guangzhi’s Putty Filling Line masters high-viscosity compounds (50-300,000 cP) like silicone sealants, epoxy putties, and acrylic caulks. Featuring helical anti-settling agitators, servo-piston dosing (±0.5%), and drip-free nozzle retraction, it achieves 120 cartridges/minute while eliminating air pockets, separation, and giveaway in construction, automotive, and industrial applications.

Core Technology Innovations

1. Viscosity-Adaptive Filling

SystemTechnologyPerformance
Helical Ribbon AgitatorWall-scraping (10-30 RPM)Shear rate <500 s⁻¹
Vacuum DegassingRemoves 95% entrapped airPrevents curing defects
Servo Piston DosingSpeed-adjusted for rheology±0.5% accuracy (1-300k cP)
Pulsed Nozzle CleaningAir knife + Teflon scraperResidual paste ≤0.5g

2. Zero-Settling Architecture

图片代码graph LR
A[Continuous Mixing] --> B[Bottom-Up Filling]B --> C[Post-Fill Vibration]C --> D[100% Homogeneity]Continuous MixingBottom-Up FillingPost-Fill Vibration100% Homogeneity

  • Anti-Stratification Design:

    • Recirculation loop during pauses

    • Real-time density monitoring (±1%)

3. Rapid Format Flexibility

ContainerAdjustment TimeCapacity Range
Cartridges (300ml)<30s100-500ml
Tubs (5kg)<45s1-10kg
Sausage Packs<60s500g-3kg

Technical Specifications

ModelStandard LineATEX LineFood-Grade Line
Throughput120 units/min100 units/min110 units/min
Viscosity Range50-300,000 cP50-200,000 cP50-150,000 cP
Accuracy±0.5%±0.7%±0.4%
Filling Range100ml-10kg100ml-5kg100ml-5kg
Material Contact304 SS + PTFE316L + Kalrez®316L + FDA UHMW-PE
Power380V/50Hz, 15kW24VDC Ex ia380V/50Hz, 14kW
Air Consumption200 L/min @ 0.6MPa180 L/min @ 0.6MPa190 L/min @ 0.6MPa
CleanabilitySolvent CIPATEX CIPHot water CIP
Footprint (L×W×H)12×3×2.5m13×3×2.7m12×3×2.5m

Putty-Specific Engineering

Product TypeGuangzhi Solution
Silicone SealantsAnti-skinning nitrogen blanket
Epoxy PuttiesDual-component static mixer inline
Acrylic CaulksLow-shear filling (avoid stringing)
Polyurethane FoamsPre-fill gas injection

Smart Control Ecosystem

15" HMI with Paste Formulation Cloud

图片代码flowchart LR
A[Viscosity Monitoring] --> B[Fill Speed Optimization]B --> C[Real-Time Yield Analytics]C --> D[Blockchain Batch Tracking]Viscosity MonitoringFill Speed OptimizationReal-Time Yield AnalyticsBlockchain Batch Tracking

Key Features:

  • Self-Learning Recipes:

    • 100+ preset profiles (silicone/epoxy/polyurethane)

    • Auto-adjusts for temperature/rheology changes

  • Predictive Maintenance:

    • Piston seal wear index

    • Gearbox torque anomalies

  • OEE Dashboard:

    • Material consumption per 1000 units

    • Reject cause Pareto analysis

Line Configuration Options

Modular Design (Plug-and-Play)

  1. Pre-Mixing Module:

    • Dual-shaft planetary mixer (300L capacity)

  2. Degassing Station:

    • -0.95bar vacuum chamber

  3. Filling Module:

    TypeContainers
    Rotary Piston FillerCartridges/tubes (100-500ml)
    Auger FillerTubs/buckets (1-20kg)
    Sausage PackerFoil bags (500g-3kg)

  4. Capping/Sealing:

    • Screw capping (5-50 N·m)

    • Heat sealing (200-300°C)

Operational Impact

Global Sealant Manufacturer:

  • Reduced silicone giveaway from 2.1% to 0.2%

  • Eliminated $380k/year in rework costs

  • ROI in 8 months via waste reduction

Certifications & Upgrades

Global Compliance:

  • CE EN 415-6

  • ATEX 2014/34/EU (Zone 22)

  • FDA 21 CFR 177.2600

  • ISO 9001:2015

Advanced Modules:

ModuleFunction
Inline RheometerReal-time viscosity (±100 cP)
Robotic PalletizingAuto-stacking (15 layers/min)
AR Quality AuditHoloLens-assisted defect inspection
Carbon Footprint Trackerkg CO₂ per tonne analytics

Support & Service

24/7 Global Paste Sector Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Helical agitators

    • Piston cylinders

    • Degassing membranes

  • Process Optimization:

    • Adhesion testing

    • Bubble elimination protocols

Where Viscosity Meets Uncompromised Precision
Shanghai Guangzhi: Engineering reliable filling solutions for the world’s toughest pastes – from construction sites to automotive assembly lines.

label: Putty Filling Line 50-300K cP ±0.5% Accuracy 120 Tubes/Min Shanghai Guangzhi