PLC-Integrated Precision Filling Equipment for 200L Industrial Drums

Shanghai Guangzhi’s PLC-controlled drum filler achieves ±0.1% accuracy for 200L industrial drums. ATEX/FDA compliant, with vapor recovery & auto batching. 15 drums/hour.

  • Brand: glzon
  • Model: GZM_200L

Product Essence: Industrial-Grade Precision Automation

Shanghai Guangzhi Automation’s PLC-Integrated 200L Drum Filler redefines large-volume liquid handling – delivering ±0.1% filling accuracy for chemicals, lubricants, and food-grade oils. Combining Siemens/Rockwell PLC control, ATEX Zone 1 certification, and closed-loop vapor recovery, it achieves 15 drums/hour with zero spillage while synchronizing with ERP/MES systems for Industry 4.0 compliance.

200L Drum Filling Machine


Core Technology Innovations

1. Military-Grade Precision

  • Coriolis Mass Flow Meters: ±0.1% gravimetric accuracy (OIML R117 Class 0.5)

  • Auto Viscosity Compensation: Real-time adjustment for 1-100,000 cP fluids

  • Thermal Drift Control: ±0.01% accuracy across -20°C to 80°C

2. Hazardous Environment Safety

  • ATEX Zone 1 Certified:

    • Ex d IIC T4 pressurized panels

    • Intrinsically safe sensors (Ex ia)

  • Zero Emission System:

    • Dual-seal vapor recovery (99.97% capture)

    • Nitrogen inerting (O₂ <0.3%)

3. Industry 4.0 Integration

  • Siemens S7-1500 PLC:

    • OPC UA/Modbus TCP connectivity

    • Batch recipe management (500+ formulas)

  • IIoT Ecosystem:

    • Predictive maintenance alerts

    • Energy consumption analytics

    • Blockchain batch tracing


Technical Specifications

ParameterChemical ModelFood Grade Model
Filling Range100-200L (±0.1%)100-200L (±0.15%)
Filling Speed120-180 L/min100-150 L/min
Viscosity Range1-100,000 cP1-50,000 cP
Drum CompatibilitySteel/PE/HDEP (580-610mm Ø)Stainless steel only
Power Supply380V/50Hz, 8.5kW380V/50Hz, 7.2kW
Vapor Recovery≥99.97%≥99.95%
Data Integrity21 CFR Part 11ISO 22000
Footprint (L×W×H)3500×2200×2500mm3500×2200×2500mm

Industry-Specific Engineering

Chemical & Petrochemical

  • Corrosion Defense:

    • PTFE-lined hoses (HCl/H₂SO₄ resistance)

    • Hastelloy C276 flow sensors

  • Static Control: Conductive fill heads (<10⁵ Ω)

Lubricants & Oils

  • Foam Suppression: Low-pressure filling nozzles

  • API Compliance: Custody transfer reporting

Food & Edible Oils

  • 3-A Sanitary Design: EHEDG-certified surfaces

  • CIP/SIP System: <10 min cleaning cycle


Smart Control Ecosystem

15" Rugged HMI Touchscreen

  • Real-time dashboards:

    • Fill accuracy analytics

    • Vapor recovery efficiency

    • OEE performance

  • Multi-language interface (EN/ES/FR/DE)

Cybersecurity & Compliance

  • IEC 62443-3-3 network security

  • Audit trail with electronic signatures

  • SIL2 safety interlocks


Operational Impact

ExxonMobil Supplier Case (Singapore)

  • Challenge: ±1.5% variance in 200L lubricant drums

  • Solution: PLC-integrated Coriolis fillers + auto-densimetry

  • Results:
    ±0.08% accuracy
    $280K/year savings in giveaway reduction
    ROI in 8 months


Global Compliance & Upgrades

Certifications:

  • ATEX 2014/34/EU (Zone 1)

  • FDA 21 CFR 177.2600

  • ISO 80079-36 (Explosive atmospheres)

Smart Upgrades:

ModuleFunction
Robotic Drum HandlingAuto lid placement/sealing
Inline Viscosity ProbeReal-time adjustment (±2 cP)
AR Maintenance GuideHoloLens-assisted repairs
Carbon Footprint TrackerISO 14064 compliance reporting

Support & Service

24/7 Global Response:

  • Remote diagnostics via VPN-secured IIoT

  • Critical Spares Dispatch:

    • Coriolis meters

    • Vapor recovery membranes

    • ATEX-certified valves
      Global delivery ≤72h from Shanghai/Rotterdam/Houston hubs


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021