Mobile palletizing machine

Mobile palletizing machine

Autonomous mobile palletizer: 1500kg payload, 120 cases/min. SLAM navigation, auto-battery swap & plug-and-play integration. CE/ANSI compliant for flexible factories.

  • Brand： glzon
  • Model： GZM

Product Essence: Palletizing Freedom Beyond Fixed Lines

Shanghai Guangzhi Mobile Palletizer revolutionizes production flexibility – delivering 120 cases/minute with ±1mm placement accuracy while autonomously navigating between lines via LiDAR SLAM + UWB positioning. Engineered for 1500kg payloads, multi-SKU pallet patterns, and 24/7 operation, it eliminates fixed conveyor costs and increases floor space utilization by 40% in batch manufacturing and warehouse operations.

Core Technology Innovations

1. Autonomous Mobility & Stacking

SystemTechnologyPerformance
Omni-Directional DriveMecanum wheels + servo steering360° movement (1.5m/s)
Dynamic Path PlanningAI Dijkstra algorithmCollision-free rerouting in 0.3s
Vision-Guided Palletizing3D ToF cameras + AI pattern recognition±1mm case placement
Auto-Battery SwapContactless charging in 90s30 min runtime → 5 min charge

2. Heavy-Duty Precision Handling

Key Features:

  • Adaptive EOAT:

    Case TypeGripper Solution
    Cardboard boxesVariable suction cups (20-80kPa)
    Totes/binsMechanical clamp (50-500N force)
    Irregular itemsConformal gripper with AI shape recognition

  • Stability Control:

    • Center of gravity monitoring

    • Auto-counterbalance for top-heavy loads

3. Plug-and-Play Integration

  • Universal Interfaces:

    ProtocolFunction
    OPC UAReal-time data to MES/WMS
    VDA 5050AGV fleet coordination
    Modbus TCPPLC handshake with production lines

  • Safety Ecosystem:

    • 360° LiDAR safety field (ISO 13849 PLd)

    • Emergency stop with <0.2s halt distance

Technical Specifications

ParameterStandard ModelFood-Grade ModelATEX Model
Payload Capacity1500kg1200kg1000kg
Max Speed1.5 m/s1.2 m/s1.0 m/s
Palletizing Rate120 cases/min100 cases/min80 cases/min
Case Size Range200-800mm (L/W/H)SameSame
Positioning Accuracy±1mm±1mm±2mm
Battery System48V/200Ah LiFePO₄SameEx ia certified
Autonomy8h continuous7h continuous6h continuous
Charge Time5 min (swap)5 min (swap)7 min (swap)
IP RatingIP54IP65IP54 (Zone 22)
NavigationLiDAR + UWB + IMUSame + vision markersSame
Footprint (L×W×H)1800×1200×2500mm1800×1200×2500mm2000×1300×2600mm

Industry-Specific Solutions

Food & Beverage

  • IP65 washdown rating

  • USDA-compliant grippers

  • Allergen zone avoidance

Chemicals

  • ATEX Zone 22 certification

  • Static-dissipative tires (<10⁶ Ω)

  • VOC sensors for leak detection

E-commerce Fulfillment

  • Mixed SKU AI palletizing

  • Auto-label positioning

  • Parcel dimensioning

Pharmaceuticals

  • GMP cleanroom compatibility

  • HEPA-filtered airflow

  • 21 CFR Part 11 audit trail

Smart Control Ecosystem

Cloud-Based Fleet Manager

Key Modules:

  • Dynamic Re-Palletizing:

    • Auto-adjusts for missing cases

    • Optimizes stability during transit

  • Energy Intelligence:

    • kWh/km analytics

    • Regenerative braking recovery

  • Digital Twin:

    • Virtual factory mapping

Operational Impact

Global Automotive Supplier Case:

  • Challenge: Fixed palletizers caused 30% floor space waste

  • Solution: 6 mobile palletizers serving 4 production lines

  • Results:
    ▶ 40% floor space freed
    ▶ 25% energy reduction vs conveyor systems
    ▶ ROI in 14 months

Certifications & Upgrades

Global Compliance:

  • CE EN 1525:2020

  • ANSI/ITSDF B56.5-2019

  • ISO 13849 PLd

  • UL 3100

Advanced Modules:

ModuleFunction
Conveyor DockingAuto-connect to line conveyors
3D Case InspectionDamage detection (≥5mm dents)
AR Remote AssistHoloLens-guided troubleshooting
Carbon Trackerkg CO₂/km emission analytics

Support & Service

24/7 Mobility Experts:

  • Remote diagnostics via 5G

  • Critical Spares Dispatch ≤48h:

    • Mecanum wheel assemblies

    • Vision cameras

    • Battery packs

  • Performance Optimization:

    • Path efficiency audits

    • Pallet pattern engineering

Palletizing Unleashed. Production Unchained.
Shanghai Guangzhi: Engineering agile automation that moves with your needs – stacking efficiency without fixed boundaries.

label: Mobile Palletizing Robot 1500kg Payload AGV Integration 120CPM Shanghai Guangzhi