Mixer

Mixer

High-shear mixer for 0.1-500k cP fluids. 99.9% homogeneity, vacuum deaeration & AI rheology control. CIP/SIP ready. CE/ATEX/FDA compliant.

  • Brand： glzon
  • Model： GZM

Product Essence: Precision Engineered for Molecular Perfection

Shanghai Guangzhi Mixing Systems achieve 99.9% homogeneity in 0.1-500,000 cP fluids – from nano-emulsions to abrasive pastes. Featuring tri-axial shear technology, -0.95bar vacuum deaeration, and AI viscosity adaptation, they deliver ±1% batch consistency while reducing mixing time by 50% in pharmaceuticals, battery slurries, and specialty chemicals.

Core Technology Innovations

1. Intelligent Shear Architecture

ComponentTechnologyPerformance
Triple-Shaft DesignRadial+axial+tangential shearShear rate >50,000 s⁻¹
Adaptive ImpellerAuto-adjusting blade angleViscosity range 0.1-500k cP
Vacuum Deaeration-0.95bar foam collapseO₂ <50ppm (oxidation control)
AI Rheology ControlReal-time viscosity feedback±2% torque stability

2. Zero-Dead-Zone Engineering

Critical Features:

  • Scraper Clearance: ≤0.5mm (prevents buildup)

  • Surface Finish:

    IndustrySurface Standard
    PharmaceuticalsRa≤0.4μm (316L EP)
    FoodEHEDG-certified (Rmax≤0.8μm)
    ChemicalsPFA-lined (corrosion-proof)

3. Smart Process Optimization

  • Self-Learning Algorithms:

    ParameterAI Action
    Viscosity spikeAuto-reduce RPM
    Temp > thresholdActivate jacketed cooling
    Particle agglomerationIncrease ultrasonic energy

  • Energy Recovery:

    • Regenerative braking (30% power saving)

Technical Specifications

ModelLab MixerProduction MixerATEX Mixer
Capacity0.5-50L100-10,000L50-5,000L
Power Density5-50 kW/m³1-10 kW/m³2-15 kW/m³
Vacuum Level≤-0.99 bar≤-0.95 bar≤-0.92 bar
Homogeneity>99.95%>99.9%>99.8%
Temp Control±0.1°C±0.5°C±1.0°C
Material Contact316L + ZrO₂316L + WC-CoHastelloy C22
Power380V/5.5kW380V/15-250kW24VDC Ex ia
Mixing Time Reduction40-70%30-60%20-50%
Footprint (L×W×H)1200×800×1800mmCustomCustom

Industry-Specific Solutions

Pharmaceuticals

  • CIP/SIP @ 121°C (EU GMP Annex 1)

  • Single-use liner option

  • 21 CFR Part 11 data logging

Lithium Battery Slurries

  • Anti-sedimentation pulsed mixing

  • In-line resistivity monitoring

Food Emulsions

  • USDA 3-A sanitary design

  • Allergen purge protocol

CNT Composites

  • Static dissipation (<10⁴ Ω)

  • Low-shear nanotube preservation

Smart Control Ecosystem

10" HMI with PAT Integration

Key Modules:

  • Digital Twin:

    • Virtual process simulation

    • Predictive quality analytics

  • OEE Dashboard:

    • Energy per batch (kWh/kg)

    • Material utilization rate

  • Remote Diagnostics:

    • Bearing health monitoring

    • Seal wear prediction

Operational Impact

Global Battery Manufacturer:

  • Reduced graphite agglomerates from 5% to 0.2%

  • Increased slurry stability from 8h to 72h

  • ROI in 11 months via reduced solvent use

Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1/21)

  • FDA 21 CFR 210/211

  • EHEDG Module E

  • ISO 19458 (Cleanliness)

Advanced Modules:

ModuleFunction
Inline Particle AnalyzerReal-time D50/D90 tracking
Robotic Sample HandlerAuto QC sampling every 5 min
AR Process VisualizationHoloLens shear mapping
Carbon Footprint OptimizerkWh/kg mixing analytics

Support & Service

24/7 Mixing Experts:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Rotor-stator assemblies

    • Seal kits

    • Impellers

  • Process Optimization:

    • Viscosity reduction studies

    • Energy consumption audits

Engineering Molecular Homogeneity
Shanghai Guangzhi: Where precision mixing meets industrial scalability – from nanotech suspensions to megaton formulations. ⚗️

label: Industrial Mixer 0.1-500,000 cP Vacuum Deaeration AI Viscosity Control Shanghai Guangzhi