Liquid filling machine

Product Essence: Universal Precision for Every Fluid

Shanghai Guangzhi Automation’s Liquid Filling Series delivers ±0.1% accuracy across 10ml vials to 1000L IBCs – mastering water-thin solvents to 50,000 cP pastes. Featuring modular filling technologies (piston/peristaltic/gravity), AI-driven viscosity compensation, and GMP/ATEX-ready construction, it achieves 500+ fills/hour while eliminating cross-contamination, foam, and giveaway in food, pharma, and chemical operations.

Core Technology Innovations

1. Adaptive Filling Architecture

2. Zero-Contamination Design

• Material Options:

  Industry	Wetted Materials
  Pharmaceuticals	316L EP + USP Class VI
  Chemicals	Hastelloy C276/PTFE
  Food & Beverage	316L + USDA UHMW-PE

• Sanitary Engineering:

• EHEDG-compliant surfaces (Ra≤0.8μm)

• Self-draining slopes >3°

3. Smart Fluid Management

图片代码graph TB
A[Viscosity Sensor] --> B(AI Flow Optimization)
B --> C[Real-Time Density Compensation]C --> D[Auto-Drip Cutoff]Viscosity SensorAI Flow OptimizationReal-Time Density CompensationAuto-Drip Cutoff

Key Features:

• Foam suppression: Vacuum-assisted filling

• Pulsed filling for carbonated drinks

• Nitrogen blanketing (O₂<0.1%)

Technical Specifications

Industry-Optimized Solutions

Pharmaceuticals

• Isolator compatibility (ISO Class 5)

• 21 CFR Part 11 data integrity

• Single-use fluid path option

Food & Beverage

• IP69K washdown rating

• Carbonation retention control

• USDA-compliant materials

Chemicals & Solvents

• ATEX Zone 1 certification

• Vapor recovery hood (≥99% capture)

• Static dissipation (<10⁶ Ω)

Cosmetics

• Anti-foam pulsed filling

• Perfume alcohol resistance

Smart Control Ecosystem

10" HMI with Fluid Intelligence

• Real-Time Analytics:

• OEE dashboard (uptime/speed/accuracy)

• Viscosity-temperature mapping

• Reject cause Pareto analysis

• Predictive Maintenance:

• Seal wear forecasting

• Pump performance degradation

Industry 4.0 Integration

• OPC UA/Modbus TCP connectivity

• Blockchain batch traceability

• Digital twin for virtual FAT

Operational Impact

Global Beverage Company Case:

• Reduced giveaway from 1.5% to 0.2%

• Increased line speed by 40%

• ROI in 7 months via waste reduction

Certifications & Upgrades

Global Compliance:

• FDA 21 CFR 177.2600

• CE EN 60204-1

• ATEX 2014/34/EU

• ISO 15378 (Pharma)

Advanced Modules:

Support & Service

24/7 Global Response:

• Remote diagnostics via IIoT gateway

• Critical Spares Dispatch ≤48h:

• Filling nozzles

• Pumps & seals

• Sensors & valves

• Performance Validation:

• Gravimetric accuracy certification

• Material compatibility testing

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.

Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.

Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.

Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.

Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021