Fully Automatic Paints Can Filling Line

Fully Automatic Paints Can Filling Line

Fully automatic paint filling line: 120 cans/hour, ±0.3% accuracy. ATEX Zone 1, Pantone® validation & VOC control. For automotive/industrial paints.

  • Brand： glzon
  • Model： GZM

AutoPaintLine APL-5000 Series

Precision. Speed. Explosion Safety.

Core Innovation: 5-Layer Hazard Defense + Pantone®-Integrated Dosing

Shanghai Guangzhi APL-5000 achieves 120 cans/hour with ±0.3% accuracy for water-based/solvent-based/metallic paints (50-500,000 cP) – featuring ATEX Zone 1 certification, inline viscosity correction, and zero cross-contamination. Engineered to eliminate VOC emissions, static ignition, and color drift in automotive, industrial, and architectural coating production.

Technology Architecture

1. Explosion-Proof Ecosystem

Risk

Technology

Certification

Vapor Ignition

N₂ inerting (O₂<0.5%)

ATEX II 2G Ex db IIC T4

Static Discharge

Ionized air knives (<10⁵ Ω)

NFPA 77 compliant

Dust Explosion

Continuous extraction (10,000m³/h)

EN 60079-17 Zone 21

Overfill

Radar level detection (±0.5mm)

SIL-2 compliant

2. Paint-Specific Precision

Critical Modules:

  • Nozzle System:

    Paint Type

    Nozzle Design

    Residual

    Water-based

    Anti-drip PTFE coating

    ≤0.1ml

    Solvent-based

    Vapor-recovery hood

    ≤0.05ml

    Metallic Flake

    Pulsed anti-settling flow

    ≤0.2ml

  • Color Management:

    • Spectrophotometer (ΔE<0.4)

    • Auto-formula adjustment

Technical Specifications

Model

APL-5100 (Standard)

APL-5200X (ATEX)

APL-5300M (Metallic)

Capacity

1-20L (±0.3%)

1-15L (±0.4%)

0.5-10L (±0.2%)

Throughput

120 cans/hour

100 cans/hour

90 cans/hour

Viscosity Range

50-500,000 cP

100-300,000 cP

200-200,000 cP

Dosing Technology

Coriolis mass flow

Same

Piston + Coriolis hybrid

Material Contact

316L SS + ECTFE

Hastelloy C276

316L EP + PEEK

Power

480V/60Hz, 22kW

24VDC Ex ia

480V/60Hz, 18kW

N₂ Consumption

40 L/min

45 L/min

35 L/min

Color Change Time

<15 sec

<20 sec

<25 sec (flushing)

VOC Emission

<10mg/m³ (Carbon ads.)

<5mg/m³ (RTO)

<8mg/m³

Footprint (L×W)

12m×4.5m

14m×5m

13m×4.8m

Line Configuration

Integrated 6-Station System:

Key Performance:

Process

Speed

Accuracy

Can inspection

150 cans/min

Defect detection ≥0.3mm

Filling

2L in 6s

±0.3% mass accuracy

Color validation

0.8 sec/can

ΔE<0.4 (ISO 7724)

Industry-Specific Solutions

Automotive OEM

  • Metamerism control (D65/D50 light sources)

  • RFID batch tracking (IATF 16949)

  • Low-VOC mode (<250g/L)

Industrial Coatings

  • High-build epoxy filling

  • Heated path for 5°C environments

  • MIL-PRF-23236 compliance

Architectural Paints

  • Tinting system integration

  • Sheen uniformity monitoring

  • EPA Method 24 VOC testing

Metallic Finishes

  • Anti-settling ultrasonic agitation

  • Flake orientation control (±3°)

  • Real-time particle size analysis

Smart Control Ecosystem

15" HMI with Paint Intelligence

AI-Driven Modules:

  • Viscosity-Temp Modeling:

    Paint Type

    Response Time

    Water-based

    0.5 sec/cP change

    Solvent-based

    0.3 sec/cP change

  • Predictive Maintenance:

    Component

    Failure Prediction

    Pumps

    Vibration >4mm/s → Alert

    Seals

    Swelling >5% → Auto shutdown

Operational Economics

Global Paint Plant Case:

  • Conventional Line:

    ▶ 80 cans/hour with ±1% accuracy

    ▶ $220k/year VOC fines

    ▶ 5% color rework

  • APL-5100 Implementation:

    ▶ 120 cans/hour (±0.3%)

    ▶ VOC abatement >99%

    ▶ Color deviation ↓ to 0.2%

  • ROI:

    ▶ $580k annual savings

    ▶ Payback: 11 months

Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1)

  • IECEx IEC 60079 Series

  • FDA 21 CFR 175.300 (Indirect food contact)

  • Pantone® Manufacturing Partner

Advanced Modules:

Module

Function

Inline Grind Gauge

Particle size monitoring (0.5-200μm)

UV Cure Monitoring

Real-time gel time prediction

AR Maintenance Guide

HoloLens-assisted troubleshooting

Carbon Footprint Tracker

kg CO₂ per liter filled

Service Commitment

24/7 Paint Line Guardians:

  • Remote diagnostics via fiber-optic Ex link

  • Critical Spares ≤48h:

    Component

    ATEX Version

    Dosing valves

    Ex-certified Kalrez®

    VOC sensors

    IECEx approved

  • Performance Warranty:

    Parameter

    Guarantee

    Color accuracy

    ΔE<0.5 for 5 years

    Dosing precision

    ±0.3% for 3M cycles


label: Automotive Paint Line Industrial Coating Filler ATEX Packaging Color Matching System VOC Abatement