Fully Automatic Pail Filling Machine High-Speed & Precision!

Fully automatic pail filler: 50 pails/hour, ±0.15% accuracy. ATEX/FDA certified. Robotic handling & zero drips. Ideal for chemicals/paints/food.

  • Brand: glzon
  • Model: GZM_30L

PailJet Pro PJ-7000 Series

Fully Automatic High-Speed Pail Filling Machine

Precision at Production Speed. Zero Compromise.

Automatic Pail Filling Machine


Technical Specifications

Parameter

PJ-7100 (Standard)

PJ-7200X (ATEX)

PJ-7300C (Color Critical)

Capacity

1-20L (±0.15%)

1-20L (±0.2%)

1-20L (±0.1%)

Throughput

50 pails/hour

45 pails/hour

48 pails/hour

Accuracy

±0.15% mass flow

±0.2%

±0.1%

Viscosity Range

10-100,000 cP

20-80,000 cP

5-50,000 cP

Cycle Time

72 sec/pail

80 sec/pail

75 sec/pail

Material Contact

316L SS + PTFE

Hastelloy C276

316L EP + Diamond Coat

Filling Technology

Servo-Coriolis

ATEX Diaphragm Pump

Gravimetric Load Cells

Nozzle System

Retractable Anti-Drip

Ex-rated Dripless

Pulsed Air Knife Cutoff

Power

480V/60Hz, 8.5kW

24VDC Ex ia

480V/60Hz, 7.8kW

Air Consumption

110 L/min @ 0.6MPa

100 L/min

95 L/min

Changeover Time

<90s (Tool-Free)

<120s

<100s

Clean Time

CIP: 5 min

Solvent Wash: 8 min

SIP: 12 min @ 121°C


Breakthrough Performance

Speed-Precision Synergy

1. Robotic Pail Handling (0.5s) →
2. Laser Bung Alignment (±0.3mm) →
3. Nitrogen Purging (O₂<0.3%) →
4. Mass Flow Filling (±0.15%) →
5. Auto Lid Torquing (15-30 N·m) →
6. Vision Inspection (360° defect scan)

Cycle Efficiency: 72 seconds/pail


Core Innovations

1. VelocityFlow™ Dual-Pump System

  • Parallel Filling Architecture:

    • Dual Coriolis meters synchronize flows

    • 50 pails/hour at ±0.15% accuracy

  • Zero-Transition Technology:

    • Continuous conveyor motion (no start/stop)

    • 22% faster than indexed systems

2. PrecisionGuard™ Control

Feature

Technology

Performance

Viscosity Shift Compensation

Real-time temp control (±0.5°C)

Accuracy drift <0.05%

Foam Prevention

Vacuum-assisted filling

95% foam reduction

Drip-Free Retraction

Piezoelectric valve + air knife

Residual ≤0.05ml

Container Tolerance

Auto-height adjustment (±15mm)

Seals perfectly on dented pails


Industry-Specific Engineering

Chemicals & Solvents

  • ATEX Zone 1 certification (PJ-7200X)

  • VOC recovery >99.5% (carbon adsorption)

  • Static control <10⁶ Ω (NFPA 77)

Paints & Coatings

Solution

Benefit

Anti-skinning N₂ blanket

Zero surface film formation

Metallic flake control

Low-shear pump + pulsed flow

Color consistency

ΔE<0.4 (in-line spectrophotometer)

Food & Pharma

  • EHEDG-certified cleanability

  • SIP/CIP validation protocols

  • USDA 3-A compliant materials


Smart Control Ecosystem

12" HMI with ProductionOS™

AI-Driven Optimization:

  • Anomaly Detection:

    Parameter

    Corrective Action

    Fill weight ±0.5%

    Auto-calibration in 3s

    Viscosity Δ>10%

    Temp adjustment + flow compensation

  • Energy Recovery: Regenerative drives capture 30% braking energy


Performance Comparison

Metric

Semi-Automatic

PJ-7100

Improvement

Output

18 pails/hour

50 pails/hour

↑178%

Product Loss

2.5%

<0.1%

↓96%

Labor Cost

3 operators

0.5 FTE

↓83%

Changeover Loss

25 min

<90s

↓94%


Certifications

► ATEX 2014/34/EU (Zone 1)
► FDA 21 CFR 177.2600
► CE EN 415-6
► ISO 9001:2015
► EHEDG Doc. 10

Operational Workflow

AGV Pallet Loading → Robotic De-lidding →
N₂ Purging (O₂<0.3%) → Precision Filling →
Auto Torque Sealing → Vision Inspection →
Palletizing & Coding

Total Process Time: 72 seconds/pail


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021