Fully Automatic 30L Corn Syrup Weighing Filling Machine

Automatic corn syrup filler for 30L pails with ±0.2% weighing accuracy. 40°C thermal control, CIP/SIP & USDA design. 10 pails/min. FDA/CE compliant.

  • Brand: glzon
  • Model: GZM_30L

Product Essence: Precision Engineered for Sticky Challenges

Shanghai Guangzhi Automation’s 30L Corn Syrup Filler masters high-viscosity fluid handling – delivering ±0.2% gravimetric accuracy for 10,000-100,000 cP syrups in 30L pails. Featuring 40°C thermal management, scraped-wall agitation, and USDA-compliant design, it achieves 10 pails/minute while eliminating crystallization, bubbles, and product waste.

Corn Syrup Filling Machine


Core Technology Innovations

1. Smart Viscosity Control

SystemTechnical Advantage
Heated Flow PathJacketed pipes & hopper (40±1°C)
Helical Scraper AgitatorPrevents wall buildup (10-30 RPM)
Shear Rate OptimizationAdjusts flow velocity (0.5-2 m/s)
Vacuum DegassingRemoves 95% entrained air

2. Precision Weighing Performance

  • Multi-Cell Load System:

    • 4× high-resolution load cells (±0.05%)

    • Auto-tare compensation for pail variations

  • Drip-Free Cutoff:

    • Air knife + needle valve closure

    • Residual syrup ≤0.5ml

3. Food-Grade Sanitation

  • EHEDG-Compliant Design:

    • Ra ≤0.8μm 316L surfaces

    • Self-draining slopes (3°)

  • Automated CIP/SIP:

    • 4D spray coverage (80°C @ 1.5 m/s)

    • ATP swab verification post-clean


Technical Specifications

ParameterSpecification
Filling Range5-30L (±0.2%)
Viscosity Range5,000-100,000 cP
Throughput10 pails/min
Pail Compatibility30L (Ø380×400mm)
Temperature Control40±1°C (glycol/heated oil jacket)
Power480V/60Hz, 7.5kW
Steam Consumption15kg/h @ 3 bar (SIP)
CIP Cycle Time<12 min (acid/alkali/water)
Footprint (L×W×H)2800×1500×2200mm

Corn Syrup-Specific Engineering

ChallengeGuangzhi Solution
CrystallizationContinuous wall scraping + temp control
Entrained AirVacuum deaeration (≥95% efficiency)
StringingAnti-filamentation nozzle design
HygroscopicityDry air purge during filling (RH<10%)

Smart Control Ecosystem

10" HMI with Recipe Cloud

  • Viscosity-Temp Profiles:

    • 50+ syrup formulations (HFCS 42/55/90)

    • Real-time density compensation

  • OEE Dashboard:

    • Fill accuracy analytics

    • Energy consumption per pail

    • Predictive maintenance alerts

  • Blockchain Traceability:

    • Batch records compliant with FSMA 204

Industry 4.0 Integration

  • OPC UA connectivity to MES/ERP

  • Remote calibration via VPN

  • Digital twin for thermal simulation


Operational Impact

US Beverage Ingredient Supplier:

  • Reduced giveaway from 1.2% to 0.15%

  • Eliminated 100% crystallization-related downtime

  • ROI in 9 months via reduced waste


Global Compliance & Upgrades

Certifications:

  • FDA 21 CFR 110/117

  • USDA Directive 5000.1

  • CE Machinery Directive

  • ISO 22000:2018

Critical Upgrades:

ModuleFunction
Inline RefractometerBrix measurement (±0.1°)
X-Ray InspectionDetects crystallized zones
Robotic Pail HandlingAuto de-lidding & placement
Carbon Footprint TrackerISO 14067 compliance reporting

Support & Service

24/7 Food-Grade Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Scraper blades

    • Load cells

    • Sanitary valves

  • Hygiene Validation:

    • ATP testing kits

    • Cleanability certification


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021