Fully Auto Pallet Filler (IBC/Steel Drum/HDPE Drum)
Guangzhi’s Fully Auto Pallet Filler: Fill & palletize IBCs/drums at 50 drums/hour, ±0.2% accuracy. ATEX/UN/GMP certified. 100% automation.
- Brand： glzon
- Model： GZM_1000L
Product Introduction: Fully Auto Pallet Filler for IBCs/Steel Drums/HDPE Drums
End-to-End Automation for Industrial Bulk Container Handling
Shanghai Guangzhi Automation’s Fully Auto Pallet Filler integrates precision filling, palletizing, and dispatch for IBCs (1,000L), steel drums (200L), and HDPE drums (220L) in a single AI-driven system. Achieving ±0.2% filling accuracy, 18 IBCs/hour (or 50 drums/hour), and ±0.5mm pallet stacking precision, this solution eliminates manual intervention while ensuring ATEX, UN, and GMP compliance for chemicals, food, and pharmaceuticals.
Core Technologies
Multi-Container Intelligence
AI vision auto-detects container type (IBC/drum) and adjusts filling/palletizing parameters.
Quick-change EOAT: Drum claws (steel/HDPE) + IBC twist-lock grippers (swap in <90 sec).
Closed-Loop Filling System
Mass flow meters (±0.2%) with viscosity compensation (1–500,000 cP).
Nitrogen-purged filling lances + vacuum drip recovery (<0.03% loss).
Robotic Palletizing
6-axis robot (1,800 kg payload) builds UN 4G/M2-certified stacks.
Auto-height adjustment for multi-layer palletizing (max 4 IBCs or 6 drums high).
IoT Control Hub
15" HMI with Guangzhi SmartTwin OS: Syncs filling recipes, pallet patterns, and AGV routing.
Predictive maintenance for pumps/robotics.
Explosion-Safe Design
ATEX Zone 1/21 compliance: Pressurized panels, static grounding (<10⁶ Ω).
Technical Specifications
| Parameter | IBC Totes (1,000L) | Steel/HDPE Drums (200L) |
|---|---|---|
| Filling Accuracy | ±0.2% | ±0.25% |
| Throughput | 18 units/hour | 50 units/hour |
| Stacking Accuracy | ±0.5mm (layer alignment) | ±0.8mm |
| Max. Stack Height | 4 layers (2.4m) | 6 layers (3m) |
| Viscosity Range | 1–300,000 cP | 1–200,000 cP |
| Power | 380V/50Hz, 9.5 kW + 0.8 MPa air | |
| Safety Compliance | ATEX II 2G, UN 4H2, ISO 15848 | |
| Footprint (L×W×H) | 10,500 × 6,800 × 5,200 mm |
Integrated Workflow
Container ID: RFID scans drum/IBC → AI selects filling recipe.
Precision Filling: Closed-loop dosing with N₂ blanketing.
Sealing: Auto twist-lock (IBC) or bung cap (drum).
Palletizing: Robot stacks in pyramid/interlock patterns.
Dispatch: Stretch-wrapped pallet → AGV to warehouse.
Industry Applications
| Industry | Containers Filled | Critical Features |
|---|---|---|
| Chemical | Solvent IBCs, acid drums | ATEX Zone 1 + Hastelloy nozzles |
| Food Processing | Edible oil IBCs, syrup drums | IP69K washdown + USDA materials |
| Pharmaceuticals | GMP intermediate totes | Isolator enclosure + 21 CFR Part 11 |
| Paints/Resins | Pigment drums, epoxy IBCs | Anti-skinning lances |
Operational Advantages
| Feature | Impact |
|---|---|
| Labor Reduction | Replaces 10 workers (24/7 operation) |
| Product Savings | Recovers $55k/year via zero spillage |
| Space Efficiency | 35% smaller than separate systems |
| Stack Stability | 99.9% topple-free (UN certified) |
| ROI Period | 9–14 months |
Safety & Compliance
360° Safety Fence: Laser scanners + interlocked gates (ISO 13849-1 PLd).
Hazard-Specific Upgrades:
Double nitrogen blanket for pyrophorics.
|Spill containment sump (1,000L capacity).Certifications: ATEX, UN, CE, FDA, GMP.
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021