Fully Auto Filling Machine with Two Filling Station is able to realize the automation of manual drum upload, auto drum infeed, auto bunghole positioning, auto cap loosening, auto quantitative filling,
Dual-Channel Precision for High-Volume Production
The GZM DF-8000 integrates two fully automated filling stations in one compact system, delivering 120 containers/minute with laboratory-grade ±0.1% accuracy. Engineered for 24/7 operation in food, pharma, and chemical plants, it synchronizes liquid and viscous filling (1-200,000 cP) while reducing floor space by 35% versus separate machines.
| Parameter | Station 1 (Liquid) | Station 2 (Viscous) |
|---|---|---|
| Throughput | 60 containers/min | 60 containers/min |
| Accuracy | ±0.1% (Coriolis) | ±0.3% (servo piston) |
| Capacity | 10ml-5L | 100ml-20L |
| Viscosity Range | 1-5,000 cP | 1,000-200,000 cP |
| Changeover Time | <5 min (tool-free) | |
| Power | 480V/60Hz, 18 kW | |
| Compliance | FDA, ATEX, ISO 9001 |
✅ Synchronized Dual Processing
Parallel filling of different products/formats
✅ AI Load Balancing
Auto-shifts workload between stations during viscosity shifts
✅ Zero Cross-Contamination
Isolated 316L SS fluid paths + color-coded change parts
✅ Energy-Smart Design
Shared power system cuts consumption by 40%
| Metric | DF-8000 | Two Single Machines | Advantage |
|---|---|---|---|
| Output (8h shift) | 57,600 units | 28,800 units | 2× higher |
| Floor Space | 8.4 m² | 11.4 m² | 26% smaller |
| Labor Cost | $0.11/unit | $0.29/unit | 62% savings |
| OEE | 96% | 79% | 17% more efficient |
Food: Sauces + nut butters
Pharma: Syrups + ointments
Chemicals: Solvents + adhesives
Cosmetics: Serums + creams
15" Centralized HMI:
Split-screen monitoring with predictive maintenance alerts
IoT Connectivity:
Real-time OEE tracking (ISO 22400 standard)
SAP/MES integration via OPC-UA
Fail-Safe Protocol:
Standby station activates during maintenance
