Fully Auto Filling Machine with Four Filling Station is able to realize the automation of manual drum upload, auto drum infeed, auto bunghole positioning, auto cap loosening, auto quantitative filling
Industrial-Grade Quad-Station Filling at 300 Containers/Minute
The GZM QF-12000 redefines high-volume production with four synchronized filling stations delivering ±0.1% accuracy across liquids, pastes, and granules. Engineered for beverage, pharmaceutical, and chemical industries, this system achieves unprecedented output in a compact footprint while enabling simultaneous multi-product/formula filling.
| Parameter | Specification |
|---|---|
| Stations | 4 independent servo-driven fillers |
| Throughput | 250-300 containers/min (100ml standard) |
| Accuracy | ±0.1% (Coriolis/mass flow) |
| Filling Range | 10ml-5L per station |
| Viscosity Handling | 1-500,000 cP (station-specific heating) |
| Container Types | Bottles, vials, pouches, tubes |
| Changeover Time | <7 min (automated format adjustment) |
| Power | 480V/60Hz, 32 kW |
| Compliance | FDA, ATEX Zone 1, ISO 9001, GMP |
| Station | Technology | Specialization | Max Speed |
|---|---|---|---|
| 1 | Mass Flow Meter | Low-visc liquids (1-1k cP) | 80/min |
| 2 | Servo Piston | Pastes (10k-200k cP) | 75/min |
| 3 | Peristaltic Pump | Shear-sensitive products | 70/min |
| 4 | Overflow Filler | Foaming liquids | 75/min |
✅ Parallel Processing
Fill four different products/formats simultaneously
✅ AI-Powered Synchronization
Auto-balances line speed across stations (±2% variance)
✅ Zero Cross-Contamination
Isolated stainless steel fluid paths (316L/PTFE)
✅ Lightning Changeover
RFID-tagged quick-change tooling (90 sec/station)
| Metric | QF-12000 | Four Single Machines | Savings |
|---|---|---|---|
| Hourly Output | 18,000 units | 7,200 units | 150% increase |
| Floor Space | 15 m² | 28 m² | 46% reduction |
| Energy/Unit | 0.08 kWh | 0.22 kWh | 64% reduction |
| Labor Cost | $0.06/unit | $0.31/unit | 81% reduction |
Beverages: Water + juice + energy drinks + dairy
Pharma: Syrups + ointments + tablets + sterile solutions
Chemicals: Solvents + lubricants + adhesives + sealants
Cosmetics: Serums + creams + shampoos + masks
Centralized 18" HMI
Quad-screen real-time monitoring
AI-driven predictive maintenance
Industry 4.0 Integration
OPC-UA/MQTT protocol for IIoT connectivity
Digital twin simulation
Data Security
Blockchain-secured batch records (CFR 21 Part 11)
