Full Automatic Double Head Liquid Filling Machine for Bottles

Automatic double-head bottle filler: 300 bottles/hour, ±0.3% accuracy. Independent servo heads & CIP/SIP ready. CE/ATEX/FDA certified.

  • Brand: glzon
  • Model: GZM_200L

DualFill Pro DB-5000 Series

Fully Automatic Double Head Bottle Filling Machine

Twin-Channel Precision. Double the Output.

Drum Filling Machine


Technical Specifications

Parameter

DB-5100 (Standard)

DB-5200A (Aseptic)

DB-5300X (ATEX)

Bottle Capacity

100ml-5L

100ml-5L

100ml-3L

Throughput

300 bottles/hour

280 bottles/hour

240 bottles/hour

Filling Heads

2 (Independent Servo)

2 (Sterile Barrier)

2 (Ex-rated)

Accuracy

±0.3% volumetric

±0.2% mass flow

±0.4%

Viscosity Range

1-50,000 cP

1-20,000 cP

10-40,000 cP

Material Contact

316L SS + EPDM

316L EP + USP VI Silicone

Hastelloy C276

Container Types

Glass/PET/Plastic

Same + Pre-sterilized

Same

Changeover Time

<3 min (Tool-Free)

<8 min (SIP Cycle)

<5 min

Anti-Drip System

Pneumatic Needle Retract

Steam Sterilizable

Ex-rated Solenoid

Power

380V/50Hz, 6.8kW

380V/50Hz, 7.5kW

24VDC Ex ia

Clean Time

CIP: 6 min

SIP: 15 min @ 121°C

Solvent Wash: 10 min

Footprint (L×W×H)

2200×1600×2200mm

2500×1800×2400mm

2400×1700×2300mm


Core Technology

1. TwinSync™ Filling Control

Key Innovations:

Feature

Benefit

Independent Calibration

Each head ±0.1% self-adjustment

Cross-Contamination Barrier

Isolated fluid paths + air purge

No Bottle No Fill

IR sensors save 15% product

2. Industry-Specific Engineering

Industry

Solution

Certification

Beverages

CO₂ compensation (±0.1g/L)

FDA 21 CFR 110

Pharmaceuticals

Nitrogen blanketing (O₂<0.5%)

ISO 13485

Cosmetics

Anti-foam pulsed filling

ISO 22716 GMP

Chemicals

Vapor recovery hood (>99%)

ATEX Zone 1


Performance Comparison

Metric

Single-Head Filler

DB-5100 Dual Head

Improvement

Output

150 bottles/hour

300 bottles/hour

↑100%

Floor Space

1.8m²

2.2m²

+22% (2x output)

Accuracy

±0.5%

±0.3%

↑40%

Changeover Loss

10 min downtime

<3 min

↓70%


Smart Control Ecosystem

12" Touchscreen HMI with DualVision™

AI Modules:

  • Predictive Maintenance:

    Component

    Alert Threshold

    Pump Vibration

    >4.5mm/s → Service

    Seal Wear

    >5% compression loss

  • Anomaly Detection:

    Issue

    Response

    Foaming

    Pressure reduction

    Underfill

    Auto-reject + recalibrate


Certifications

► CE EN 415-6
► ATEX 2014/34/EU (DB-5300X)
► FDA 21 CFR 177.2600
► EHEDG Doc. 8 (Aseptic)
► ISO 9001:2015

Operational Workflow

1. Bottle unscrambling → 2. Dual-lane orientation →
3. N₂ purging (O₂<0.5%) → 4. Synchronous filling →
5. Vision inspection → 6. Capping & coding

Cycle Time: 6 seconds/bottle pair


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021