Drum Palletizer
The drum auto palletization can be realized by means of coordinate mechanical positioning. It is suitable for the auto filling line of 200L plastic and steel drums. According to the production capacit
- Brand： glzon
- Model： GZM_200L
Product Introduction: Fully Automatic Drum Palletizer
Precision Stacking for Heavy-Duty Drum Handling
Shanghai Guangzhi Automation’s Drum Palletizer revolutionizes high-volume drum logistics with robotic intelligence and industrial-grade durability. Designed for 55-gallon (200L) drums, this system automates loading, stacking, and depalletizing at ±1mm accuracy and 80 drums/hour throughput. Integrating AI vision and servo-gripper technology, it eliminates manual handling risks while slashing labor costs by 70% – ideal for chemicals, food processing, and hazardous material warehouses.
Core Innovations
Adaptive Robotic Gripping
360° Adjustable Clamps: Auto-adjust to drum diameters (Ø400–650mm) and materials (steel/plastic/fiber).
Force-sensing technology prevents deformation (max. grip force: 2,500 kg).
AI 3D Vision Positioning
LiDAR scanners detect drum orientation/damage; correct stacking paths in real-time.
Compatible with mixed SKUs (e.g., hazardous/non-hazardous segregation).
Heavy-Duty Construction
Reinforced steel frame (load capacity: 3,000 kg/layer).
Corrosion-resistant coating (IP66 rating for washdown environments).
Smart Conveyor Integration
Powered roller conveyor with drum centering and height tracking (500–1,800 mm).
RFID pallet tracking ensures correct stacking sequence.
IoT Control Hub
15" touchscreen HMI with cloud-based OEE analytics and remote diagnostics.
Technical Specifications
| Parameter | Specification |
|---|---|
| Automation Level | Fully Autonomous |
| Drum Capacity | 55-gallon (200L) standard |
| Stacking Accuracy | ±1 mm |
| Throughput | 60–80 drums/hour |
| Max. Stack Height | 4 layers (customizable to 6) |
| Gripper Compatibility | Ø400–650mm drums; 80–300 kg/drum |
| Power Supply | 380V/50Hz, 7.5 kW + 0.8 MPa air |
| Cycle Time | 45–75 sec/drum |
| Dimensions (L×W×H) | 8,500 × 4,200 × 3,500 mm |
| Safety Compliance | CE, ISO 13849-1, ANSI/RIA R15.06 |
Industry Applications
Chemical Plants: Stacking hazardous material drums (ATEX-certified version available).
Food & Beverage: Automated handling of edible oil/syrup drums (FDA-compliant materials).
Pharmaceuticals: GMP-compliant palletizing in sterile environments.
Waste Management: Handling recycled oil/lubricant containers.
Operational Advantages
Zero Manual Handling: Robotic arms replace 5+ laborers per shift.
99.9% Stack Stability: AI prevents toppling with optimized pyramid/brick patterns.
Rapid ROI: Payback in 8–14 months via labor/insurance cost reduction.
Future-Ready: Integrates with AGVs, WMS, and Guangzhi’s drum filling lines.
Spill Prevention: Leak sensors pause operation during drum damage detection.
Safety Systems
360° Laser Scanners: Halt operation upon human intrusion (ISO 13849-1 PLd).
Emergency Options:
ATEX package (explosion-proof motors/controllers).
Drum containment trays for leak-prone materials.
Seismic stabilization for high-stack warehouses.