Compact Pure Water Filling Machine for Small Bottle Production

Compact Pure Water Filling Machine for Small Bottle Production

Space-saving water filling machine for 100ml-1L bottles. 2000 bottles/hour, ozone sterilization & auto CIP. FDA/CE compliant. Ideal for small mineral water producers.

  • Brand： glzon
  • Model： GZM_30L

Product Essence: Minimal Footprint, Maximum Purity

Shanghai Guangzhi AquaFill-C100 delivers 2000 bottles/hour in just 2.5m² floor space – achieving ±0.5% filling accuracy for 100ml-1L PET/glass bottles. Featuring ozonated water sterilization, touchless bottle handling, and auto CIP cleaning, it provides pharmaceutical-grade purity at 40% lower cost than industrial systems for startups and craft water brands.

Compact Water Filling Machine

Core Technology Innovations

1. Hygienic Space-Saving Design

ComponentTechnologyBenefit
Vertical Rotary Platform8-station indexing60% smaller than linear fillers
Ozone Sterilization0.2-0.4ppm residual in waterEliminates chemical sanitizers
Overflow FillingPre-purged bottles + CO₂ flushingDissolved O₂ <0.1ppm
Quick-Change ClosuresTool-less height adjustment<3 min bottle format change

2. Zero-Contamination Architecture

Critical Features:

  • Material Contact:

    PartMaterialCertification
    Filling nozzles316L SS (Ra≤0.8μm)FDA 21 CFR 177.2600
    Product tanksFDA UHMW-PEEU 10/2011

  • Cleanability:

    • CIP in 15 min (80°C hot water)

    • Self-draining surfaces

3. Smart Efficiency

FeatureSpecSME Advantage
Power Consumption2.2kW (peak)50% lower than standard fillers
Water Usage15L/min (including CIP)30% reduction vs traditional
Changeover Time<5 min (100ml↔1L)No technician required
OEE MonitoringReal-time dashboardIdentifies bottlenecks instantly

Technical Specifications

ParameterAquaFill-C100AquaFill-C200 (Enhanced)
Throughput2000 bottles/hour3000 bottles/hour
Bottle Size100-1000ml100-1500ml
Accuracy±0.5%±0.3%
Filling MethodGravity overflowVacuum-assisted overflow
SterilizationOzone + UVOzone + UV + H₂O₂ vapor
Power220V/50Hz, 2.2kW380V/50Hz, 3.5kW
Air Consumption60 L/min @ 0.6MPa80 L/min @ 0.6MPa
Water Consumption15 L/min20 L/min
Footprint (L×W)1800×1400mm2200×1600mm
Weight450kg650kg
ComplianceCE, FDA, ISO 22000CE, FDA, ISO 22000, EHEDG

Compact Line Configuration

All-in-One 3m Workcell

Space vs Output Comparison:

Filler TypeFootprintOutputSpace Efficiency
Traditional linear6m × 3m3000 BPH18m²/1000BPH
AquaFill-C1001.8m × 1.4m2000 BPH1.26m²/1000BPH

Industry-Specific Solutions

Mineral Water Startups

  • Low-capacity ozone generator (5g/h)

  • Bottle compatibility: PET/glass

  • TDS monitoring option

Alkaline Water Brands

  • pH stabilization module (±0.2)

  • ORP control (350-450mV)

  • Mineral injection port

Coconut Water Producers

  • Low-shear filling (preserves pulp)

  • Nitrogen blanketing (oxidation control)

  • Quick-cooling jacket

Functional Beverages

  • Vitamin stability mode (light-blocking hood)

  • Sugar-free recipe memory

  • Auto brix correction

Smart Control Ecosystem

7" HMI with Water Quality Dashboard

Key Features:

  • Auto-Sterilization Schedule:

    • Daily ozone flush (15 min)

    • Weekly hot CIP (80°C)

  • Predictive Maintenance:

    ComponentAlert Threshold
    UV lampIntensity <80%
    Ozone generatorOutput <90%

  • Energy Saver Mode:

    • Sleep during idle (>5 min)

Operational Impact

Alpine Water Startup Case:

  • Challenge: $250k budget for 2000BPH line

  • Solution: AquaFill-C100 + manual capper

  • Results:
    ▶ Full line cost: $98,500
    ▶ Water loss <0.1% vs industry 0.5%
    ▶ ROI: 7 months

Certifications & Upgrades

Global Compliance:

  • FDA 21 CFR 129

  • CE EN 60204-1

  • ISO 22000:2018

  • WRAS approval (water safety)

Plug-and-Play Modules:

ModuleFunction
Auto Cap FeederScrew/SN cap handling (15 caps/min)
Inline LabelerWrap-around labeling (≤0.5mm error)
AR Quality InspectorHoloLens-assisted leak detection
Carbon Neutral KitSolar-powered operation

Service & Support

SME-Focused Service:

  • 48h On-Site Install: Pre-commissioned plug-and-play

  • Spares Package:

    ComponentStock Level
    Filling valves2 years
    Ozone generators1 year

  • Remote OEE Coaching:

    • Weekly efficiency reports

    • Bottle giveaway analytics

Pure Water. Compact Power.
Shanghai Guangzhi AquaFill-C Series: Where small-scale production meets uncompromised quality – bottling purity one square meter at a time.

label: Compact Water Bottle Filler 2000 BPH ±0.5% Accuracy Sanitary Design Shanghai Guangzhi