Bulk Chemical Filling Solutions with Our IBC Filling Machine

Automated IBC filling system for bulk chemicals: 1500L capacity, ±0.3% accuracy. ATEX Zone 0 & >99% VOC capture. cGMP/SIL3 certified.

  • Brand: glzon
  • Model: GZM_1000L

ChemFill IBC-2000 Series

Intelligent Bulk Chemical Filling System

Precision. Safety. Scalability.

IBC Chemical Filling Machine


Technical Specifications

Parameter

IBC-2100 (Standard)

IBC-2200X (ATEX)

IBC-2300C (Corrosive)

Capacity

500-1500L (±0.3%)

500-1250L (±0.4%)

300-1000L (±0.25%)

Throughput

20 IBCs/hour

18 IBCs/hour

15 IBCs/hour

Flow Range

50-3,000 L/min

50-2,500 L/min

30-1,500 L/min

Accuracy

±0.3% (Coriolis)

±0.4%

±0.25% (Mass Flow)

Viscosity Range

1-50,000 cP

5-40,000 cP

1-100,000 cP

Material Contact

316L SS + PTFE

Hastelloy C276

Alloy 20 + PTFE Lining

Explosion Proof

-

ATEX Zone 1/21

N/A

VOC Control

Carbon Adsorption >99%

RTO >99.5%

Condensation + Carbon

Power

380V/50Hz, 18.5kW

24VDC Ex ia

380V/50Hz, 22kW

N₂ Inerting

40 L/min

50 L/min

35 L/min

Clean Time

CIP: 20 min

Solvent Wash: 30 min

Acid Wash: 45 min

Footprint (L×W×H)

4500×2800×3500mm

4800×3000×3800mm

4600×2900×3600mm


Core Innovations

1. Triple-Shield Safety System

Certifications:

  • ATEX II 2G/2D Ex db eb IIC T4

  • SIL 3 Safety Interlocks (IEC 61511)

  • API RP 500 Flammable Liquid Compliance

2. Adaptive Chemical Handling

Chemical Type

Technology

Performance

Acids (H₂SO₄/HCl)

PTFE-Lined Alloy 20

Corrosion rate <0.1mm/year

Solvents (Acetone/Toluene)

Submerged filling nozzle

Static dissipation <5kV

Polymers (Epoxy/Resin)

Heated path (50-80°C)

Viscosity stability ±2%

Oxidizers (H₂O₂)

Decontamination rinse port

Residual <1ppm


Industry-Specific Engineering

Petrochemical Plants

  • API 2517 Vapor Recovery Compliance

  • Crude Oil Derivative Compatibility

  • SIL 3 Overfill Protection

Pharma Bulk Synthesis

Feature

Certification

cGMP Compliance

FDA 21 CFR 211.65

CIP/SIP Validation

ASME BPE-2022

Bioburden Control

<1 CFU/ml rinse water

Agrochemical Production

  • Herbicide/Pesticide Formulation

  • Dedicated Allergen Purge Protocol

  • USDA 3-A Washdown Design


Smart Control Ecosystem

15" HMI with Chemical Intelligence™

AI Modules:

  • Corrosion Prediction:

    Parameter

    Maintenance Alert

    pH drift >±0.5

    Material compatibility check

    Conductivity spike

    Seal degradation warning

  • Spill Prevention:

    Risk

    Action

    Level sensor fail

    Triple-redundant cutoff

    Pressure surge

    Auto-pressure relief valves


Performance Comparison

Metric

Manual Filling

IBC-2100

Improvement

Spill Incidence

3-5% per batch

<0.01%

↓99.7%

Operator Exposure

8hrs direct contact

Zero

100% reduction

Batch Accuracy

±2.5%

±0.3%

↑733%

VOC Emissions

500-1000 ppm

<5 ppm

↓99.5%


Modular Upgrades

Module

Function

Industry Application

Inline Rheometer

Real-time viscosity (±50 cP)

Polymer production

Cryogenic Fill

-50°C LN₂ cooling

Low-VOC chemical handling

Additive Injection

8-port dosing (±0.5%)

Custom formulation blending

AR Safety Inspector

HoloLens-assisted zone monitoring

Explosive atmosphere plants


Certifications

► ATEX 2014/34/EU (Zone 0/1/2)
► ASME B31.3 Process Piping
► FDA 21 CFR 210-211 (cGMP)
► IECEx IEC 60079 Series
► ISO 80079-36/37 Dust Explosion


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021