Bag Turner Conveyors

Product Essence: Precision Reorientation for Optimal Stacking

Shanghai Guangzhi Automation’s Bag Turner Conveyors solve end-of-line bag alignment challenges – intelligently rotating 10-50kg sacks (PP/paper/jute) by 90° or 180° at 40 bags/minute. Combining laser-guided positioning, zero-impact flipping, and PLC-controlled motion, this system eliminates manual handling while ensuring perfect pallet matrix formation.

Core Technology Innovations

1. Intelligent Bag Manipulation

• Vision-Guided Rotation: 3D LiDAR scans bag dimensions (±1mm accuracy) before calculating optimal flip trajectory

• Zero-Contact Gripping: Vacuum suction cups + adaptive pressure control (0.2-0.8 bar) prevent surface damage

• Dynamic Speed Matching: Auto-syncs with upstream conveyors (10-30 m/min)

2. Industrial-Grade Durability

• Heavy-Duty Rotation Module:

• Hardox 500 turntable (300,000+ cycles lifespan)

• IP66-rated servo motors (ATEX Zone 22 option)

• Impact Absorption: Hydraulic dampeners reduce G-force to <0.5 during flipping

3. Smart Integration Capabilities

• PLC Communication: Modbus TCP/Profinet sync with palletizers

• Auto Mode Switching:

• 90° for interlock stacking

• 180° for label positioning

• 0° bypass mode

Technical Specifications

Material-Specific Engineering

PP Woven Bags

• Anti-static brushes (surface resistance <10⁹ Ω)

• Non-marking polyurethane rollers

Paper Sacks

• Low-pressure suction cups (≤0.3 bar)

• Dust extraction ports at transfer points

Jute/Burlap

• Barb-resistant gripper plates

• Fiber containment shroud

Operational Intelligence

• 10" HMI Touchscreen:

• Visual bag tracking

• Rotation angle presets

• Error diagnostics (e.g., misaligned bags)

• Predictive Analytics:

• Bearing wear monitoring

• Motor load optimization

• Safety Systems:

• Light curtains at entry/exit

• Emergency reversal function

Case Study: Canadian Fertilizer Plant

Challenge:

• 25kg NPK bags required manual 180° turns for barcode visibility

• 12% bag damage during manual handling
  Solution:

• Bag Turner with vacuum grippers + barcode alignment mode
  Results:
  ▶ 100% barcode scan success
  ▶ Zero bag damage
  ▶ ROI in 6 months

Global Compliance & Value

Certifications:

• CE EN 620:2021 (Continuous Handling Equipment)

• ATEX 2014/34/EU (Zone 22 option)

• ISO 9001:2015

Cost-Saving Features:

• Energy Recovery: Regenerative drives capture 30% braking energy

• Modular Design:

• Bolt-on extension for oversized bags

• Retrofits existing conveyors

Upgrade Ecosystem:

Support & Service

24/7 Global Assistance:

• Remote diagnostics via IIoT gateway

• AR-guided maintenance (Microsoft HoloLens)

Critical Spares:

• Vacuum gripper sets

• Hardox wear plates

• Servo drive units
  Global delivery ≤72h from Shanghai/Houston/Rotterdam hubs

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.

Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.

Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.

Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.

Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021