Bag Kicker Conveyor

Product Essence: Precision High-Speed Diversion

Shanghai Guangzhi Automation’s Bag Kicker Conveyor revolutionizes packaging line efficiency – instantly diverting 10-50kg sacks (PP woven, paper, jute) at 40 bags/minute with servo-powered precision. Engineered for cement, fertilizer, and chemical plants, this system combines zero-impact ejection, AI-driven trajectory control, and ATEX-compliant construction to eliminate manual sorting errors while withstanding 24/7 abrasive environments.

Core Technology Innovations

1. Intelligent Bag Handling

• Adaptive Force Control: Servo-actuated kicker arms adjust force (50-500N) based on bag weight/size

• LiDAR Positioning: 3D scanning ensures ±2mm ejection accuracy

• Collision Avoidance: AI predicts bag trajectories to prevent mid-air collisions

2. Heavy-Duty Industrial Design

• Hardox 450 Impact Plates: 10M+ cycle lifespan in cement/ore environments

• Dust-Immune Actuators: IP68-rated servo cylinders (ATEX Zone 22 option)

• Modular Frame: Bolt-on extensions for multi-lane sorting (up to 5 lanes)

3. Zero-Damage Guarantee

• Cushioned Ejection: Polyurethane dampeners absorb 95% impact energy

• Anti-Snag Geometry: Radiused edges prevent bag tearing

• Speed-Matching: Syncs with conveyor (0.5-2.5 m/s) for smooth transfers

Technical Specifications

Industry-Specific Solutions

Cement & Minerals

• Tungsten-carbide wear strips for abrasive dust

• Vibration-dampening mounts

Fertilizer Plants

• Corrosion-resistant 316SS kicker plates

• Humidity-controlled enclosures

Food & Pharma

• FDA-grade UHMWPE contact surfaces

• CIP washdown-ready (IP69K)

Chemical Sector

• ATEX Zone 21 explosion-proof actuators

• Static-dissipative belts (<10⁶ Ω)

Smart Control Ecosystem

• PLC Integration: Profinet/Ethernet IP connectivity

• 10" HMI Dashboard:

• Real-time diversion logs

• Force calibration profiles

• Predictive maintenance alerts

• Safety Systems:

• Laser scanner emergency stops

• Jam detection auto-reverse

Operational Impact

Indonesian Fertilizer Plant Case:

• Challenge: Manual sorting caused 8% misroutes + bag damage

• Solution: Dual-lane kicker system with AI trajectory control

• Results:
  ▶ 99.9% sort accuracy
  ▶ Zero bag damage
  ▶ ROI in 5 months

Global Compliance & Value

Certifications:

• CE Machinery Directive 2006/42/EC

• ATEX 2014/34/EU (Zone 22)

• ISO 9001:2015

Cost Efficiency:

• 30% Energy Recovery: Regenerative drives

• Modular Upgrades:

• Vision-based defect rejection

• RFID sorting gates

• Automatic lane balancing

Support Network:

• 24/7 remote diagnostics via IIoT

• Critical Spares Dispatch: ≤48h global delivery

• Servo actuator modules

• Hardox impact plates

• Dust-proof sensors

• AR Maintenance: Guided repairs via HoloLens

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.

Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.

Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.

Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.

Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021