Automatic Rotary Capper
Guangzhi’s Automatic Rotary Capper: 120–200 containers/minute precision sealing. ±0.1mm alignment, ±1% torque control. FDA/CE/GMP certified. 90% labor savings.
- Brand： glzon
- Model： GZM-50V
Product Introduction: GZ-RC Series Automatic Rotary Capper
High-Volume Precision Capping for Continuous Production
Shanghai Guangzhi Automation’s GZ-RC Series Automatic Rotary Capper delivers unmatched efficiency for bottling lines, achieving 120+ containers/minute with ±0.1mm cap alignment accuracy. Designed for beverages, pharmaceuticals, and chemicals, this rotary system combines servo-driven torque control, AI vision inspection, and tool-free changeovers to eliminate leaks, reduce labor costs by 90%, and ensure 100% tamper-evident compliance in 24/7 operations.
Core Technologies
Rotary Turret System
16–24 station turret for continuous motion capping (zero indexing loss)
Cap handling: Screw-on, ROPP, snap-fit, press-on (5–80 mm Ø caps)
AI Vision-Guided Positioning
10MP cameras scan cap/container alignment pre- and post-capping
Real-time rejection of misaligned caps (defect rate: <0.001%)
Precision Torque Control
Servo spindles with ±1% torque accuracy (0.2–50 N·m)
Auto-compensation for thread wear/tolerance variations
Hygienic Quick-Change Design
Tool-free cap chuck swap in <60 seconds
316L stainless steel/PEEK contact parts (FDA/EC1935)
IoT 4.0 Integration
12" HMI with OEE dashboards, torque analytics, and Guangzhi SmartCap OS for remote diagnostics
Technical Specifications
| Parameter | Standard Model | High-Speed Option |
|---|---|---|
| Throughput | 120 containers/minute | 200 containers/minute |
| Container Size | Ø25–150mm; H50–400mm | Ø20–100mm (PET/vials) |
| Cap Types | ROPP, screw, crown, pump | Child-resistant, flip-top |
| Torque Range | 0.5–40 N·m (±1%) | 0.2–30 N·m (±0.8%) |
| Power Supply | 380V/50Hz, 4.8 kW + 0.7 MPa air | |
| Changeover Time | <60 seconds | <45 seconds |
| Compliance | CE, ISO 9001, FDA 21 CFR | GMP Annex 1, EHEDG |
| Footprint (Ø×H) | Ø2,400 × 1,800 mm |
Industry Applications
Beverage Production:
ROPP capping for wine/spirits (12–15 N·m)
Carbonation retention for soda/beer (torque accuracy ±0.5 N·m)
Pharmaceuticals:
Sterile lyophilized vial sealing (ISO Class 5 cleanroom compatible)
Nitrogen flushing for oxidizable drugs
Chemicals/Cosmetics:
Child-resistant closures for solvents
Pump dispenser installation for lotions
Food Packaging:
Hot-fill jar sealing with steam sterilization
Operational Advantages vs. Inline Cappers
| Metric | GZ-RC Rotary Capper | Inline Capper |
|---|---|---|
| Speed | 120–200 cpm | 40–80 cpm |
| Uptime | >99% (continuous motion) | 92–95% (indexing stops) |
| Container Handling | Gentle starwheel grip | Conveyor friction risk |
| Floor Space | 40% smaller footprint | Linear conveyor required |
| Energy Use | 25% lower (regenerative drives) | Standard consumption |
Safety & Customization
Standard Protection:
Laser safety curtains (ISO 13849-1 PLd)
Torque overload auto-reverse
|Cap jam detection with E-stopUpgrade Modules:
ATEX Package: Zone 1 explosion-proofing
Inert Gas Chamber: O₂ <50 ppm for pharma
Integrated Leak Tester: Pressure decay/vacuum testing
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021