Automatic Liquid Inks Can Filling Machine

Automatic Liquid Inks Can Filling Machine

Precision ink can filling: 80 cans/hour, ±0.15% accuracy. ATEX Zone 1, Pantone® validation & anti-settling tech. For electronics/security inks.

  • Brand： glzon
  • Model： GZM

InkJetFill IJF-5000 Series

Precision Engineered for Demanding Inks

Core Innovation: Zero-Settle Filling™ Technology

Shanghai Guangzhi IJF-5000 achieves ±0.15% gravimetric accuracy at 80 cans/hour for conductive/solvent/UV-curable inks – featuring ATEX Zone 1 certification, Pantone®-calibrated dosing, and dynamic viscosity adaptation. Engineered to eliminate pigment settling, static discharge, and color drift in electronics, packaging, and security ink production.

Technology Breakthroughs

1. Pigment Suspension System

Critical Performance:

Ink Type

Settling Prevention Tech

Pigment Uniformity

Conductive Silver

Electromagnetic stirring

>99.9% (σ<0.1%)

Metallic Offset

Anti-gravity pulsed flow

ΔE<0.3 (ISO 13655)

UV Flexo

Low-shear peristaltic pump

Particle size Δ<0.2μm

2. Hazard Defense Matrix

Risk

Technology

Certification

Solvent Ignition

N₂ inerting (O₂<0.3%)

ATEX II 2G Ex db IIC T4

Static Discharge

Ionized air + grounding <10⁴ Ω

ANSI/ESD S20.20

VOC Emission

Condensation + carbon adsorption

EPA Method 25A >99.5%

Cross-Contamination

Self-flushing nano nozzles

Cleanliness Class ISO 4

Technical Specifications

Model

IJF-5100 (Standard)

IJF-5200C (Conductive)

IJF-5300X (ATEX)

Capacity

0.5-10kg (±0.15%)

0.2-5kg (±0.1%)

0.5-8kg (±0.2%)

Throughput

80 cans/hour

70 cans/hour

65 cans/hour

Viscosity Range

50-100,000 cP

100-50,000 cP

200-80,000 cP

Dosing Technology

Coriolis mass flow

Micro piston + load cell

ATEX Coriolis

Accuracy

±0.15%

±0.1%

±0.18%

Material Contact

316L EP + PFA

316L + Diamond coating

Hastelloy C276

Conductivity Control

N/A

10⁻⁶ S/m to 10⁶ S/m

N/A

Power

380V/50Hz, 5.8kW

380V/50Hz, 6.5kW

24VDC Ex ia

N₂ Consumption

35 L/min

40 L/min

45 L/min

Color Change Time

<18 sec

<25 sec

<22 sec

Footprint (L×W×H)

2800×1600×2200mm

3000×1700×2300mm

3200×1800×2400mm

Industry-Specific Engineering

Electronics Inks

  • EMI shielding effectiveness monitoring

  • Low-cling nozzle design

  • IPC-4101 compliant

Security Printing

  • RFID-tagged batch encryption

  • Tamper-evident filling logs

  • Banknote substrate compatibility

Packaging Inks

  • Migration testing port

  • FDA 21 CFR 175.300 compliance

  • Low-odor formulation mode

Industrial Marking

  • Abrasion-resistant additives injection

  • MIL-STD-130M compliance

  • High-temperature stability (80°C)

Color Integrity System

Pantone® Live Verification:

Key Metrics:

  • Color Consistency:

    Parameter

    Control Range

    Lab* values

    ΔE<0.5 (ISO 13655)

    Opacity

    ±0.3%

  • Contamination Prevention:

    • Triple-stage solvent flush

    • Waste <3ml per change

Operational Impact

Global Electronics Ink Producer:

  • Challenge: 15% batch rejection due to conductivity drift

  • IJF-5200C Solution:

    ▶ Real-time resistivity control

    ▶ Diamond-coated flow path

  • Results:

    ▶ ±0.1% conductivity stability

    ▶ Zero batch rejection in 9 months

    ▶ ROI: 7 months

Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1)

  • IECEx IEC 60079-0/11/31

  • Pantone® Certified Manufacturer

  • BS 5609 Marine Durability

Advanced Modules:

Module

Function

Inline Rheometer

Real-time viscosity (±10 cP)

Particle Analyzer

0.1-100μm size distribution

AR Formulation Guide

HoloLens-assisted recipe setup

Blockchain Tracking

Secure IP protection

Service & Support

24/7 Ink Tech Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares ≤48h:

    Component

    IJF-5100/IJF-5200C

    IJF-5300X (ATEX)

    Dosing sensors

    Coriolis/Piston

    Ex-rated Coriolis

    Anti-static nozzles

    Diamond-coated

    Kalrez® static-safe

  • Performance Warranty:

    Parameter

    Guarantee

    Color consistency

    ΔE<0.5 for 5 years

    Dosing accuracy

    ±0.15% for 2M cycles

Precision in Every Drop

Shanghai Guangzhi IJF-5000: Where advanced inks meet metrological excellence – from nanoscale electronics to currency-grade security printing. ⚡

label: Electronics Ink Security Printing Conductive Ink Filling VOC Control Anti-Settling Technology