Automatic Inline Capper
Guangzhi’s Automatic Inline Capper: AI-driven 60+ containers/minute sealing with ±0.2mm accuracy. FDA/CE/GMP compliant. 85% labor reduction.
- Brand： glzon
- Model： GZM-50V
Product Introduction: Automatic Inline Capper GZ-CAP Series
High-Speed, Zero-Defect Capping for Seamless Production Lines
Shanghai Guangzhi Automation’s GZ-CAP Series Automatic Inline Capper delivers precision cap application at 60+ containers/minute with ±0.2mm alignment accuracy. Designed for bottles, jars, and tubes in food, pharma, and chemical industries, this system integrates AI vision, servo torque control, and tool-free changeovers to eliminate leaks, reduce labor costs by 85%, and ensure 100% tamper-evident compliance.
Core Technologies
AI Vision-Guided Positioning
5MP cameras scan cap/orifice alignment in real-time; auto-correct skewed containers
Rejects defective caps (chipped threads, missing liners) at 0.1s/container
Adaptive Torque Control
Servo-driven spindles with ±2% torque accuracy (5–60 N·m range)
Self-adjusts for cap tolerance variations (±0.5mm)
Tool-Free Changeover System
Quick-release chuck system swaps cap heads in <90 seconds
Handles 15+ cap types: screw, snap-on, ROPP, pump, flip-top
Hygienic IP69K Design
316L stainless steel contact parts; FDA/EC1935 compliant
Drainable surfaces + CIP-ready for washdown environments
IoT Smart Hub
10" HMI with OEE dashboards, torque trend analysis, and remote diagnostics
Technical Specifications
| Parameter | Standard Model | Pharma-Grade Option |
|---|---|---|
| Throughput | 60 containers/minute | 45 containers/minute |
| Container Compatibility | Ø20–150mm; H40–320mm | Ø15–100mm (vials/tubes) |
| Cap Types | Screw, Snap, ROPP, Crown | Child-resistant, Lyophilized stoppers |
| Torque Accuracy | ±2% (5–60 N·m) | ±1% (0.5–20 N·m) |
| Power Supply | 380V/50Hz, 2.2 kW + 0.6 MPa air | |
| Changeover Time | <90 seconds | <120 seconds |
| Compliance | CE, ISO 9001, FDA 21 CFR | GMP Annex 1, ISO 15378 |
| Footprint (L×W×H) | 1,800 × 1,200 × 1,600 mm |
Industry Applications
Food & Beverage:
Tamper-proof sealing of sauces, oils, and beverages (torque: 8–25 N·m)
Steam sterilization for hot-fill jars
Pharmaceuticals:
Sterile vial capping in isolators (GMP Grade A/B)
Nitrogen purging for oxygen-sensitive drugs
Chemicals:
Child-resistant closures for solvents
ATEX-compliant motors for explosive zones
Cosmetics:
Precision pump actuator installation
Operational Advantages
| Feature | Impact |
|---|---|
| Leak Prevention | 0 ppm failure rate (ISO 9001 validated) |
| Labor Reduction | Replaces 6 manual capping stations |
| Material Savings | 15% cap waste reduction vs. conventional systems |
| 24/7 Uptime | Self-lubricating spindles; MTBF >20,000 hrs |
| Sustainability | 40% less energy vs. pneumatic systems |
Safety & Customization
Standard Safety:
Laser guards (ISO 13849-1 PLd)
Emergency stop circuits
|Cap jam detection with auto-reverseUpgrade Modules:
ATEX Package: Explosion-proof for Zone 1/21
Inert Gas Chamber: O₂ <0.5% for pharma
Vision Inspection: QR code/leak verification
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021