Automatic Inks Can Filling Line

The combination between FLASH filling lines, PH Presses and Dosing units, allows creating filling lines specially focused to off-set inks and other high viscosity products filling.

With automatic cans dispenser, feeding table, lid dispenser, as well as, different dosing systems, as per product viscosity and rheology.

InkJetFill IJF-3000 Series

Precision Meets Color Integrity

Core Innovation: Nano-Dosing & Explosion Safety

Shanghai Guangzhi IJF-3000 achieves ±0.2% gravimetric accuracy at 60 cans/hour for solvent/UV/water-based inks – featuring ATEX Zone 1 certification, Pantone®-validated color consistency, and zero cross-contamination. Engineered to eliminate VOC emissions, static ignition risks, and batch variations in packaging, printing, and industrial ink operations.

Technology Highlights

1. Triple-Protection Safety

2. Nanoscale Dosing System

图片代码graph TB
A[Can Loading] --> B[Vacuum Deaeration]B --> C[Peltier Temp Control]C --> D[Coriolis Mass Dosing]D --> E[±0.2% Accuracy]Can LoadingVacuum DeaerationPeltier Temp ControlCoriolis Mass Dosing±0.2% Accuracy

Critical Parameters:

• Viscosity Control:

  Ink Type	Temp Control	Accuracy Impact
  Solvent-based	±0.5°C	±0.15%
  UV-curable	±0.3°C	±0.08%

• Dead Volume Elimination:

• Telescopic nozzles with 0.05ml residual

Technical Specifications

Industry-Specific Engineering

Flexographic Printing

• Metamerism control (ΔE<0.5 under D65)

• Quick-change for Pantone® spot colors

• Viscosity stability ±1%

Packaging Inks

• FDA 21 CFR 175.300 compliance

• Migration testing option

• Allergen-free cleaning protocol

Industrial Marking

• High-pigment loading (up to 40%)

• Anti-settling pulsed agitation

• ATEX Zone 1 certification

Security Inks

• RFID-tagged batch tracking

• Access-controlled formulation

• Tamper-proof data logs

Color Integrity System

Pantone® Validated Workflow:

图片代码flowchart LRA[Formulation Scan] --> B{ΔE>0.8?}
B -->|Yes| C[Auto Viscosity Adjustment]B -->|No| D[Precision Dosing]D --> E[Spectrophotometer QC]YesNoFormulation ScanΔE>0.8?Auto Viscosity AdjustmentPrecision DosingSpectrophotometer QC

Key Features:

• Real-Time Color Metrics:

  Parameter	Control Range
  Lab* values	ΔE<0.8 (ISO 13655)
  Opacity	±0.5%

• Contamination Prevention:

• 3-step solvent flush between colors

• Waste <5ml per change

Operational Impact

Global Printing Group Case:

• Challenge:

  ▶ 12% color deviation between batches

  ▶ $380k/year rework costs

• IJF-3300P Solution:

  ▶ Pantone®-integrated dosing

  ▶ In-line spectrophotometer

• Results:

  ▶ ΔE<0.5 consistency

  ▶ Zero batch rejection in 6 months

  ▶ ROI: 8 months

Certifications & Upgrades

Global Compliance:

• ATEX 2014/34/EU (Zone 1)

• FDA 21 CFR 175.300

• Pantone® Manufacturing Partner

• ISO 2846-1 Color Standard

Advanced Modules:

Service & Support

24/7 Color Guarantee:

• Remote calibration via IIoT

• Critical Spares ≤48h:

  Component	Delivery
  Dosing sensors	Global 48h
  Color validation kit	24h (major cities)

• Performance Warranty:

  Parameter	Guarantee
  Color consistency	ΔE<0.8 for 5 years
  Dosing accuracy	±0.2% for 1M cycles