Automatic Engine Gear Lube Oil Bottle Filling Machine

Automatic Engine Gear Lube Oil Bottle Filling Machine

Shanghai Guangzhi’s Gear Lube Filler achieves ±0.3% accuracy for 50ml-10L bottles at 80 bpm. Features splash-proof nozzles, ATEX option, and ERP integration for engine oil/polymers.

  • Brand： glzon
  • Model： GZM_10L

Product Overview: Precision Viscous Liquid Bottling

Shanghai Guangzhi Automation's Automatic Gear Lube Oil Bottle Filler delivers pharmaceutical-grade accuracy for high-viscosity fluids (50-10,000 cP). Engineered for engine oils, gear lubes, and synthetic polymers, it combines volumetric piston filling (±0.3% accuracy), splash-proof robotics, and ATEX-certified safety to maximize throughput in harsh industrial environments.

Gear Oil Bottle Filling Machine

Core Technological Innovations

1. Viscosity-Adaptive Filling

  • Tri-Piston Volumetric System: Adjusts stroke speed for viscosities 50-10,000 cP (SAE 75W-90 to GL-5).

  • Thermal Compensation: Real-time temperature monitoring (±0.5°C) maintains ±0.3% accuracy across -10°C to 80°C.

2. Zero-Contamination Design

  • Splash-Proof Nozzles: Teflon-coated filling heads with drip recovery shrouds (<0.1mL residual).

  • Class D Air Purge: ISO 8573-1 certified air barrier prevents particulate ingress during filling.

3. Industry 4.0 Integration

  • Robotic Handling: 6-axis robot places bottles (50ml-10L) with ±0.25mm repeatability.

  • ERP/MES Connectivity: OPC UA/Modbus TCP sync for batch tracking, OEE analysis, and SAP integration.

Technical Specifications

ParameterStandard ModelATEX Model
Capacity Range50ml–10L100ml–5L
Accuracy±0.3%±0.5%
Max Viscosity10,000 cP5,000 cP
Speed60-80 bottles/minute40-60 bottles/minute
Bottle CompatibilityPET/HDPE/Glass (Ø30-120mm)HDPE only (Ø40-100mm)
Power380V/50Hz, 7.5kW24VDC intrinsic safety
Air Supply0.6 MPa @ 80 L/min0.5 MPa @ 60 L/min
Footprint (L×W×H)3200×1800×2100mm3500×1800×2100mm

Material-Specific Engineering

Fluid TypeFilling SolutionSafety System
Engine Oil (5W-30)Heated manifold (40°C)Static eliminator bar
Gear Lube (GL-4)High-torque piston (shear 500s⁻¹)Vapor extraction hood
Silicone GreasePositive-displacement augerNitrogen blanket option

Smart Control Features

  • 10" Color HMI: Recipe management (100+ formulas), viscosity/temp profiles, fault diagnostics.

  • Vision Inspection: In-line checks for fill level (±1mm), cap presence, label alignment.

  • Self-Cleaning CIP: Automated flush cycle with solvent recovery (changeover <8 mins).

Operational Impact

Case Study: German Automotive Supplier

  • Challenge: Manual filling caused 4.2% overfill loss + inconsistent GL-5 bottling

  • Solution: ATEX-certified dual-piston filler with thermal control

  • Results:

    • 0.25% material loss (16x reduction)

    • 68 bottles/min sustained output

    • Payback in 5 months

Global Compliance & Upgrades

  • Certifications: CE, ATEX II 2G c T4, ISO 15378, FDA CFR 21

  • Critical Options:

    ModuleFunction
    Anti-static ionizerPrevents sparking (≥35kV fluids)
    Net weight filling modeFor foaming silicone oils
    RFID batch trackingUnique bottle serialization

  • Worldwide Support:

    • Remote diagnostics via VPN-secured IIoT

    • Critical spares (pistons/nozzles) shipped in 48h

Precision Engineered for Viscous Fluids
Shanghai Guangzhi empowers lubricant producers with unmatched accuracy, speed, and compliance for gear oil packaging.

label: Automatic Gear Oil Filling Machine Precision Bottling for Lubricants Shanghai Guangzhi