Automatic 2-Head 500-5000ml Hair Oil Cream Filling Machine

Automatic 2-Head 500-5000ml Hair Oil Cream Filling Machine

Shanghai Guangzhi’s 2-Head Filling Machine achieves ±0.5% accuracy for 500-5000ml hair oils/creams at 80 bpm. Features CIP cleaning, FDA-compliant design & anti-drip nozzles.

  • Brand： glzon
  • Model： GZM_10L

Product Overview: Precision Filling for Hair Care

Shanghai Guangzhi Automation’s 2-Head Hair Oil & Cream Filler delivers pharmaceutical-grade accuracy for viscous hair products (50-20,000 cP). Engineered for serums, conditioners, and thick creams in 500-5000ml bottles, it combines volumetric piston filling (±0.5% accuracy), CIP sanitation, and GMP-compliant construction to maximize output in ISO 22716-certified facilities.

Dual-Head Cosmetic Filling Machine

Core Technological Advantages

1. Dual-Head Synchronized Filling

  • Independent Servo Control: Each head adjusts stroke speed for varying viscosities (serums to shea butter).

  • ±0.5% Volumetric Accuracy: Temperature-compensated pistons maintain precision across 5°C-45°C product temps.

2. Zero-Contamination Design

  • FDA-Compliant Materials: 316L stainless steel contact surfaces + PTFE seals (21 CFR Part 177).

  • Anti-Drip Nozzles: Spring-loaded retraction with drip tray capture (<0.05mL residual).

3. Smart Automation

  • Vision-Guided Bottle Handling: 6-axis robot positions bottles (PET/HDPE/glass) with ±0.3mm tolerance.

  • 10" HMI with Recipe Cloud: Stores 200+ formulations; syncs batch data to ERP via OPC UA.

Technical Specifications

ParameterSpecification
Filling Range500–5000ml (adjustable per head)
Accuracy±0.5% (volumetric)
Max Viscosity20,000 cP
Speed60–80 bottles/minute
Bottle Neck Ø18–80mm
Power Supply220V/50Hz, 5.5kW
Air Pressure0.6 MPa @ 50 L/min
CIP Cleaning Time<7 minutes
Footprint (L×W×H)2800×1600×2100mm

Hair Product-Specific Engineering

Product TypeFilling SolutionSanitation Feature
Lightweight OilsOverflow filling (foam control)UV-C tunnel post-filling
Thick CreamsPiston + auger hybrid systemSteam-sterilizable nozzles
Silicone SerumsLow-pressure filling (anti-aeration)Nitrogen blanketing option

GMP Compliance Features

  • Material Traceability: Laser-etched batch codes on SS316L parts

  • Quick-Change Tooling: <10 min switch between bottle formats

  • Cleanroom Compatibility: ISO Class 7 (option for Class 5)

  • Data Integrity: 21 CFR Part 11 compliant electronic records

Operational Efficiency

Case Study: Korean Hair Care Brand

  • Challenge: 3.8% overfill in 1000ml argan oil bottles + cross-contamination risks

  • Solution: Dual-head filler with vision-guided overflow control

  • Results:

    • 0.4% material savings ($216K/year)

    • Zero batch recalls in 18 months

    • 78 bottles/minute sustained output

Certifications & Upgrades

  • Global Standards: FDA, CE, ISO 22716, GMP Cosmetic

  • Critical Options:

    ModuleFunction
    In-line viscosity sensorReal-time adjustment (±5 cP)
    Anti-static ionizerPrevents dust attraction (≥30kV)
    RFID cap torque controlEnsures 8–12 in-lb seal integrity

  • Support:

    • 24/7 remote diagnostics with AR glasses guidance

    • Sanitary spare kits (gaskets/nozzles) shipped in 24h

Precision Engineered for Beauty
Shanghai Guangzhi empowers cosmetic manufacturers with unmatched filling accuracy, hygiene, and efficiency for premium hair care products.

label: Dual-Head Hair Oil/Cream Filler 500-5000ml Precision Shanghai Guangzhi