100% Automated Paint Filling Machine Perfect for 5 Gallon Pail Filling

100% automatic 5-gallon paint filler: 50 pails/hour, ±0.2% accuracy. Anti-skinning & color control. ATEX/FDA certified.

  • Brand: glzon
  • Model: GZM_30L

AutoPaint Pro AP-5000 Series

100% Automated 5-Gallon Paint Filling Machine

Precision. Speed. Zero Waste.

Automated Paint Filling Machine


Technical Specifications

Parameter

AP-5100 (Standard)

AP-5200X (ATEX)

AP-5300C (Color Critical)

Capacity

18.9L (±0.2%)

18.9L (±0.3%)

18.9L (±0.15%)

Throughput

50 pails/hour

45 pails/hour

48 pails/hour

Accuracy

±0.2% mass flow

±0.3%

±0.15%

Viscosity Range

100-100,000 cP

200-80,000 cP

50-50,000 cP

Filling Technology

Coriolis Meter + AI

ATEX Diaphragm Pump

Spectro-Controlled Gravimetric

Material Contact

316L SS + PTFE Lined

Hastelloy C276

316L EP + Ceramic Coating

Anti-Skinning

N₂ Blanketing (O₂<0.3%)

Same + Ultrasonic

Pulse Filling + O₂ Scavenger

Color Control

ΔE<0.8

ΔE<1.0

ΔE<0.4 (Pantone® Validated)

Power

480V/60Hz, 7.5kW

24VDC Ex ia

480V/60Hz, 8.2kW

VOC Recovery

>99% Carbon Adsorption

RTO >99.5%

Condensation + Carbon

Changeover Time

<90s (Tool-Free)

<120s

<75s

Footprint (L×W×H)

3.5m×1.8m×2.2m

3.8m×2.0m×2.4m

3.6m×1.9m×2.3m


Core Innovations

1. TripleSync™ Filling Architecture

100% Automation Workflow:

  1. Auto Pail Feeding: Robotic arm places pails (±0.5mm alignment)

  2. Self-Sealing Nozzle: Magnetic docking with Kalrez® gaskets

  3. Viscosity-Adaptive Flow: Real-time temperature compensation

  4. Post-Fill Quality Gate:

    • Laser fill height check (±1mm)

    • Lid torque verification (15-25 N·m)

    • RFID tagging for traceability

2. Paint-Specific Engineering

Challenge

Solution

Performance

Metallic Flake Settling

Pulsed flow + low-shear pump

Orientation >95% uniform

Color Drift

In-line spectrophotometer

ΔE<0.4 adjustment in 0.3s

Skin Formation

O₂ scavenger injection

Zero surface film @ 50°C

Pail Deformation

Force-limited robotic grippers

0.01% dent rate


Industry Applications

Automotive Refinish

  • Color Matching:

    • 50,000+ Pantone® formulas in cloud library

    • Metamerism control under D50/D65 lighting

  • Fast-Cure Systems:

    • Heated path option (60°C) for 2K urethanes

Architectural Coatings

Feature

Specification

Tinting Integration

8-port dispenser (±1% accuracy)

Low-VOC Mode

<250g/L compliance

Hide Power Control

Opacity monitoring ±0.5%

Industrial Maintenance Paints

  • MIL-PRF-23236C compliance package

  • Abrasion-resistant additive dosing

  • Salt spray test validation port


Performance Validation

Sherwin-Williams Factory Case:

*"Replaced 3 semi-auto lines with AP-5100:

  • Output: 15 → 50 pails/hour (+233%)

  • Paint Waste: 3.2% → 0.15%

  • Color Variance: ΔE>1.5 → ΔE<0.6

  • ROI: 6 months"*


Smart Control Ecosystem

12" HMI with PaintIQ™ OS

AI-Driven Optimization:

  • Anomaly Detection:

    Issue

    Response

    Flocculation

    Activate ultrasonic mixer

    Viscosity spike

    Adjust temp + flow rate

  • Energy Recovery: Regenerative drives save 35% power


Certifications

► ATEX 2014/34/EU (Zone 1)
► FDA 21 CFR 175.300 (Indirect Food Contact)
► ISO 12944 C5-M Corrosion Rating
► CE EN 415-6 Safety Standard


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021