Auto Positioning Pallet Filling Machine (with Safety Fence)

Auto Positioning Pallet Filling Machine (with Safety Fenceis able to realize the automation of forklift pallet upload, auto cap loosening, auto bunghole positioning, auto quantitative filling and fork

  • Brand: glzon
  • Model: GZM_200L

Product Introduction: Auto Positioning Pallet Filling Machine (with Safety Fence)

Uncompromised Automation with Maximum Safety
Shanghai Guangzhi Automation’s Auto Positioning Pallet Filling Machine integrates AI-driven precision with full-perimeter safety fencing, creating a zero-risk environment for high-speed palletizing. Designed for demanding industries, this system autonomously scans, positions, and stacks loads at ±0.8mm accuracy while ensuring operator safety with ISO-certified guardrails. Achieve 40 pallets/hour with 100% stack consistency and zero human intervention in hazardous zones.

Drum Filling Machine

Core Innovations

  1. AI Vision Positioning System

    • 3D LiDAR + 16MP cameras for real-time product dimension/orientation analysis.

    • Self-correcting algorithms for mixed-size loads (boxes, drums, totes).

  2. Robotic Servo Precision

    • 6-axis industrial robot arm (0.05mm repeat accuracy; 1,800 kg payload).

    • Adaptive stacking patterns via cloud-based software updates.

  3. Modular Safety Ecosystem

    • 360° Steel-Mesh Fence with interlocked access gates (ISO 13849-1 PLd).

    • Laser scanners halt operation upon breach detection.

  4. Smart Conveyor Integration

    • Motorized rollers with auto-pallet centering (RFID tracking).

    • Height adjustment: 500–1,600 mm (servo-controlled).

  5. HMI Control Hub

    • 15" IoT touchscreen with predictive maintenance alerts.

    • Remote diagnostics via Guangzhi SmartFactory OS.


Technical Specifications

ParameterSpecification
Automation LevelFully Automatic (Grade A)
Positioning Accuracy±0.8 mm
Max. Payload1,800 kg
Throughput25–40 pallets/hour
Safety Fence2.5mm steel mesh (H2,500 × W3,000 mm)
Access Gates2 × Interlocked (EN ISO 14119 certified)
Pallet Size (L×W)1,600 × 1,400 mm (customizable)
Power Supply380V/50Hz, 5.2 kW + 0.7 MPa air
Cycle Time55–85 sec/pallet
Dimensions (Machine)6,500 × 3,200 × 2,800 mm
Safety ComplianceCE, ISO 13849-1, ANSI/RIA R15.06

Safety Fence Options

ConfigurationStandardHeavy-DutyATEX/Explosion-Proof
MaterialPowder-coated steelReinforced stainlessAnti-static polycarbonate
Height2,500 mm3,000 mm2,500 mm
Gate SafetyDual magnetic locksHydraulic locksPneumatic seals
CompatibilityGeneral industryAutomotive/SteelChemicals/Pharma

Applications

  • High-Risk Environments: Flammable material handling (ATEX option).

  • Food/Beverage: Hygienic palletizing with washdown-safe fencing (IP66).

  • E-commerce: Parcel sorting with collision-free robotics.

  • Automotive: Tier-1 supplier part stacking (ISO/TS 16949 compliant).


Operational Benefits

  • 100% Accident Prevention: Safety fence reduces OSHA-recordable incidents to zero.

  • 24/7 Uptime: Robotic arm rated for 100,000+ hours MTBF.

  • Rapid ROI: Replaces 4–6 manual laborers; payback in 8–14 months.

  • Future-Proof: IoT-ready for integration with MES/WMS systems.