Auto Positioning Filling Machineis able to realize the automation of manual drum upload, auto drum infeed, auto bunghole positioning, auto quantitative filling and auto heavy drum outfeed. B series ad
Self-Aligning Precision Filling for Multi-Format Containers
The GZM APS-2000 revolutionizes liquid/paste packaging with AI-driven container positioning that auto-centers drums, pails, and IBCs within ±0.5mm accuracy. Integrating servo filling (±0.1%) and robotic cap handling, it achieves 50 containers/hour while eliminating manual alignment for chemicals, food, and adhesives.
| Feature | Technology | Benefit |
|---|---|---|
| Smart Positioning | 3D LiDAR + machine vision | Handles deformed/dirty containers |
| Zero-Contact Filling | Retractable nozzle with drip vacuum | Prevents cross-contamination |
| Adaptive Gripping | Force-controlled robotic arms | Secures containers from 5L to 1,000L |
| Self-Learning AI | Predictive path optimization | 20% faster cycle times after 48h runtime |
| Parameter | Specification |
|---|---|
| Container Types | Drums (200L), pails (5-60L), IBCs (1000L) |
| Positioning Accuracy | ±0.5mm (ISO 9283 compliant) |
| Filling Accuracy | ±0.1% (Coriolis) / ±0.3% (piston) |
| Throughput | 30-50 units/hour (200L standard) |
| Viscosity Range | 1–300,000 cP (heated jacket optional) |
| Power | 480V/60Hz, 12 kW |
| Compliance | ATEX Zone 1/2, FDA 21 CFR 177.2600 |
| Changeover Time | <8 min (container format switch) |
| Metric | APS-2000 | Manual Operation | Savings |
|---|---|---|---|
| Positioning Errors | 0.01% | 3-8% | 99.7% reduction |
| Spill Incidents | 0 (monthly) | 5-12/month | 100% elimination |
| Labor Cost | $0.18/container | $1.25/container | 85% reduction |
| Daily Output | 400 containers | 80 containers | 5× higher |
Chemicals: UN-certified drums (steel/plastic)
Food & Pharma: Stainless steel totes (GMP hygienic design)
Paints: 5-60L pails with bung lids
Adhesives: IBCs with nitrogen-purged filling
15" Industrial HMI:
Real-time container positioning visualization
Predictive maintenance alerts for wear parts
Connectivity:
OPC-UA for MES integration
Remote diagnostics via IoT gateway
Data Security:
CFR 21 Part 11 audit trails
Role-based access control
✅ Zero Wobble Guarantee: Patented anti-vibration stabilizers
✅ Explosion Safety: ATEX II 2G Ex db IIC T6 certification
✅ Material Versatility: Quick-swap kits for food/pharma (EHEDG)
✅ Self-Calibration: Auto-adjusts for container deformation (±5%)
Robotic Palletizing Integration: FANUC M-20iD/35 arm
Inline Nitrogen Purging: O₂ < 50 ppm
Vision Leak Detection: 5μm sensitivity
Heavy-Duty Kit: For 2,000L super-sacs
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
