Auto Inline 6 Nozzles Volumetric Juices Filling Machine

Auto Inline 6 Nozzles Volumetric Juices Filling Machine

6-nozzle inline juice filler: 360 bottles/min, ±0.5% accuracy. EHEDG certified aseptic design, cold/hot/carbonated modes. FDA/3-A compliant.

  • Brand： glzon
  • Model： GZM

JuiceFlow JF-6000 Series

Six Streams. One Perfect Flow.

Core Innovation: Synchronized Volumetric Control™

Shanghai Guangzhi JF-6000 achieves 360 bottles/minute with ±0.5% volumetric accuracy via 6 independently calibrated nozzles, inline carbonation control, and steam-sterilizable paths. Designed for NFC juices, carbonated drinks, plant-based beverages (1-1000 cP), it combines aseptic safety and high-output efficiency for PET/glass bottling operations.

Technology Architecture

1. HexaSync™ Filling Technology

Key Innovations:

Module

Technology

Precision

Nozzle Calibration

Laser-guided servo valves

±0.3ml per nozzle

Carbonation Control

Inline CO₂ monitoring (0-8g/L)

±0.1g/L

Temperature Mgmt

Peltier jacket (2°C-85°C)

±0.5°C

2. Hygienic Design Excellence

  • Material Contact:

    • 316L SS (Ra≤0.8μm)

    • FDA silicone seals

  • Cleanability:

    Process

    Time

    Efficacy

    CIP

    <8 min

    ATP<0.5 RLU

    SIP (121°C steam)

    15 min

    SAL 10⁻⁶

  • Certifications: EHEDG Type EL Aseptic Class

Technical Specifications

Model

JF-6100 (Still Beverages)

JF-6200C (Carbonated)

JF-6300U (Ultra-Aseptic)

Capacity

200ml-2L (±0.5%)

250ml-1.5L (±0.6%)

100ml-1L (±0.4%)

Output

360 bpm

300 bpm

240 bpm

Viscosity Range

1-1000 cP

1-100 cP (carbonated)

1-500 cP

Filling Accuracy

±0.5%

±0.6%

±0.4%

Temperature Range

2°C-85°C

2°C-5°C

2°C-25°C (cold fill)

Material Contact

316L SS + FDA EPDM

Same

316L EP + USP Class VI seals

Power

380V/60Hz, 18.5kW

20.5kW

15kW + UPS backup

Steam Consumption

25 kg/h @ 2bar

N/A

40 kg/h @ 3bar

CO₂ Consumption

N/A

300 L/min

N/A

Changeover Time

<3 min (container size)

<5 min

<8 min (sterile protocol)

Footprint (L×W)

6500×2400mm

7000×2600mm

8000×3000mm

Industry-Specific Innovations

Cold Pressed Juices

  • Oxygen scavenging (O₂<0.5ppm headspace)

  • Light-blocking enclosure (ΔVitamin C<2%)

  • HPP compatibility validation

Carbonated Beverages

Feature

Specification

Foam control

Vacuum-assisted filling

CO₂ recovery

>98% efficiency

Brix/CO₂ sync

±0.2°Bx ±0.1g/L

Plant-Based Drinks

  • Anti-sedimentation pulsed flow

  • Ultra-smooth surfaces (Ra 0.4μm)

  • Allergen control protocol

Functional Beverages

  • Vitamin infusion ports

  • pH monitoring (±0.1)

  • Cloud stabilization technology

Smart Control Ecosystem

15" HMI with Beverage Intelligence

AI-Driven Modules:

  • Adaptive Carbonation:

    Parameter

    Control Action

    CO₂ drift ±0.3g/L

    Valve pressure correction

    Temp Δ>0.7°C

    Peltier intervention

  • Quality Guard:

    Anomaly

    Response

    Particulate >100μm

    Line stop + nozzle flush

    O₂>1.0ppm

    Vacuum re-purging

Operational Impact

Global Juice Bottler Case:

  • Challenge:

    ▶ 280 bpm with ±1.2% fill variation

    ▶ $190k/year giveaway loss

  • JF-6100 Solution:

    ▶ HexaSync™ volumetric control

    ▶ Peltier temperature stabilization

  • Results:

    ▶ 360 bpm (±0.5%) +28% capacity

    ▶ $220k/year material savings

    ▶ ROI: 11 months

Certifications & Upgrades

Global Compliance:

  • FDA 21 CFR 110/113

  • EHEDG Doc. 8/10/40

  • ISO 22000:2018

  • 3-A Symbol #18-19

Premium Modules:

Module

Function

Inline Brix Analyzer

Real-time °Bx (±0.1°)

Vision Inspection

Fill level/closure defects

AR Sanitation Guide

HoloLens-assisted CIP verification

Carbon Footprint Tracker

kg CO₂e per liter filled

Service Commitment

24/7 Juice Line Guardians:

  • Remote diagnostics via IIoT gateway

  • Critical Spares ≤48h:

    Component

    Delivery

    Filling nozzles

    Global 48h

    Peltier modules

    72h (temp-critical)

  • Performance Warranty:

    Parameter

    Guarantee

    Fill accuracy

    ±0.5% for 5 years

    Sterility assurance

    SAL 10⁻⁶ for 2 years

Precision in Every Pour

Shanghai Guangzhi JF-6000: Where six streams merge into perfect flow – filling juices with laboratory precision at industrial speed, from cold-pressed organic to effervescent refreshment.

label: NFC Juice Packaging, Soda Filling, Plant-Based Beverages, Aseptic Design, Volumetric Filling