DeskFill Pro DF-1000 Series
Semi-Automatic 10L Desktop Ink & Solvent Filling System
Laboratory-Grade Precision • 30 Bottles/Hr • ±0.05% Accuracy • ATEX Zone 2 • Zero-VOC Emission
Core Technical Specifications
| Parameter | DF-1010 (Standard) | DF-1020X (ATEX) | DF-1030P (Pharma-Grade) |
|---|
| Capacity | 10L (±0.05%) | 10L (±0.08%) | 10L (±0.03%) |
| Throughput | 30 Bottles/Hr | 28 Bottles/Hr | 25 Bottles/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 1-50,000 cP | 5-30,000 cP | 0.5-100,000 cP |
| Filling Technology | Micro-Piston + Coriolis Meter | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| VOC Containment | TripleShield™:<br>1. Activated Carbon Adsorption<br>2. -0.5bar Vacuum Hood<br>3. Kalrez® Seals | + Nitrogen Inerting | VHP Sterilization |
| Drip Control | Nanoscale Capillary Break<br>• Laser-Cut Edge<br>• PTFE Nano-Coating | Spring-Loaded Nozzle | Ultrasonic Vibration |
| Footprint | 600×450×500mm | Same | Same |
| Weight | 48kg | 52kg | 45kg |
| Power | 110-240V AC, 850W | 24VDC Ex ia | 110-240V AC, 780W |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 175.300 |
Engineering Innovations
1. NanoFill™ Precision System**
Performance Validation:
| Solvent Type | Viscosity | Fill Accuracy | Residual |
|---|
| IPA | 2.1 cP | ±0.03% | <0.1ml |
| Toluene | 0.59 cP | ±0.04% | <0.08ml |
| Ethyl Acetate | 0.45 cP | ±0.02% | <0.05ml |
2. VaporLock™ Emission Control**
| Technology | Function | Efficiency |
|---|
| Carbon Adsorption | Activated Charcoal Bed | 99.95% VOC Capture |
| Vacuum Hood | -0.5bar ±0.02bar | 100% Splash Containment |
| Seal Integrity | Helium Mass Spec Testing | <10⁻⁹ mbar·L/s Leak Rate |
Desktop-Optimized Design
Space-Saving Architecture:
Ergonomic Features:
| Component | User Benefit |
|---|
| 15° Angled HMI | Reduced Neck Strain |
| Quick-Change Trays | <30s Nozzle Swap |
| Ambient Lighting | 500 Lux Task Illumination |
Industry-Specific Solutions
Printing & Inks
| Challenge | Innovation | Performance |
|---|
| Color Consistency | In-line Spectrophotometer | ΔE<0.3 (CIELab) |
| Evaporation Loss | Nitrogen Blanketing (O₂<0.1%) | <0.01% Volume Loss |
| Static Ignition | Ionized Air Curtain (10⁶ ions/cm³) | <0.1kV Surface Charge |
Electronics Manufacturing
Ultra-Pure Handling:
ESD Protection:
| Feature | Specification |
|---|
| Conductive Mat | Surface Resistivity <10⁶ Ω |
| Grounded Tools | <1Ω Resistance |
Pharmaceutical Solvents
| cGMP Compliance | Technical Solution |
|---|
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Cleanability | SIP Validation (121°C/30min) |
| Material Safety | USP Class VI Certification |
Operational Workflow
1. Manual Bottle Placement → 2. Auto-Lid Removal →
3. Vacuum Filling (±0.05%) → 4. Vapor Recovery →
5. Torque Capping (2-10 N·m) → 6. Weight Verification →
7. Conveyor Transfer
Cycle Time: 120 seconds/bottle
Technical Advantages
Laboratory-Grade Precision
► Micro-Dispensing Mastery:
| **Component** | **Performance**|
|----------------------|------------------------|
| Piezo Piston| 0.1μL Resolution |
| Coriolis Meter| ±0.01% Density Accuracy |
| Temp Control| ±0.1°C Peltier System |
► Zero-Emission Guarantee:
1. Activated Carbon VOC Capture (99.95%)
2. Double Mechanical Seals
3. -0.5bar Containment Hood
► Industrial-Grade Durability:
- Zirconia Ceramic Components (1,500 Hv)
- IP54 Splash Protection
- 50,000-Hour MTBF
Certifications
► ATEX 2014/34/EU Zone 2
► FDA 21 CFR 175.300
► ISO 9001:2015
Case Study
HP Digital Ink Facility:
"After deploying DF-1020X:
