Semi-Automatic Varnishes Glues Weighing Filling Machine

ViscFill VF-5000 SeriesSemi-Automatic Precision Filling System for Varnishes & AdhesivesIndustrial-Grade Gravimetric Control • 40 Drums/Hr • ±0.1% Accuracy • ATEX/FDA Dual Compliance • Zero-Drip T

  • Brand: glzon
  • Model: GZM_30L

ViscFill VF-5000 Series

Semi-Automatic Precision Filling System for Varnishes & Adhesives
Industrial-Grade Gravimetric Control • 40 Drums/Hr • ±0.1% Accuracy • ATEX/FDA Dual Compliance • Zero-Drip Technology

Drum Filling Machine


Core Technical Specifications

ParameterVF-5100 (Standard)VF-5200X (ATEX)VF-5300P (Pharma-Grade)
Capacity5-30L (±0.1%)5-30L (±0.15%)5-30L (±0.08%)
Throughput40 Drums/Hr36 Drums/Hr35 Drums/Hr
Viscosity Range100-500,000 cP500-300,000 cP50-1,000,000 cP
Accuracy±0.1% Gravimetric±0.15%±0.08%
Filling TechnologyServo Piston + Coriolis MeterATEX Gear PumpPeristaltic Pump (FDA)
Drip ControlVacuum Suction (-0.8bar)<br>+ Coanda Adhesion NozzleSpring-Loaded NozzleUltrasonic Scraper
Material Contact316L SS (Ra<0.8μm)Hastelloy C276316L EP (Ra<0.4μm)
Heating SystemJacketed Path (40-80°C±1°C)SameViscosity-Adaptive Control
AgitationPulsed Helical Agitator<br>0.1-10 RPM VariableATEX Brushless MotorLow-Shear Paddle
Container TypesBuckets • Drums • Jerrycans<br>Lid: Screw • Press • SnapUN-Certified ContainersAseptic Liners
Changeover Time<90s (Tool-Free)<110s<75s
Power380V/50Hz, 5.8kW24VDC Ex ia380V/50Hz, 5.2kW
CertificationsCE, ISO 9001ATEX Zone 22FDA 21 CFR 175.300

Engineering Innovations

1. ZeroDrip™ Triple-Seal System**

Performance Validation:

MaterialViscosityDrip VolumeIndustry Standard
Epoxy Resin120,000 cP0mg15-30mg
Polyurethane80,000 cP0mg10-25mg
Acrylic Varnish20,000 cP0mg8-20mg

2. ViscAdapt™ Smart Control**

ComponentTechnologyPrecision
Real-Time RheometerIn-line Viscometer±1% Brookfield
Temp ControlPID with Kalman Filter±0.5°C
Density CompensationCoriolis Mass Flow Meter±0.05% Reading

Industry-Specific Solutions

Wood Coatings & Adhesives

ChallengeInnovationPerformance
Skin FormationNitrogen Blanketing (O₂<0.3%)0% Surface Skinning
SettlingPulsed Ultrasonic Agitation99.8% Homogeneity
Bubble EntrapmentVacuum Degassing (-0.9bar)0% Air Inclusion

Industrial Bonding Agents

  • Static Control:

  • Curing Prevention:

    TechnologyEffect
    Cooled Nozzle (5-15°C)Delayed Polymerization
    UV-Blocking EnclosurePrevents Premature Cure

Medical Adhesives

cGMP FeatureTechnical Solution
CleanabilitySIP Validation (121°C/30min)
Data Integrity21 CFR Part 11 Audit Trail
Material TraceabilityRFID/NFC Tracking

Operational Workflow

1. Manual Container Placement → 2. Auto-Nozzle Alignment (±0.5mm) →
3. Viscosity-Temp Calibration → 4. Precision Filling (±0.1%) →
5. Vacuum Nozzle Retract → 6. Torque-Controlled Sealing →
7. Weight Verification → 8. Palletizing

Cycle Time: 90 seconds/drum


Technical Advantages

Precision Engineering

► Gravimetric Mastery:
 | **Technology**| **Performance**|
 |-------------------------|------------------------|
 | Coriolis Meter| ±0.05% Density Accuracy |
 | Load Cells| Air Buoyancy Compensation |
 | Adaptive PID| ±0.1% Fill Consistency |
► Zero-Waste Architecture:
 1. Vacuum Suction (-0.8bar)
 2. Laser-Cut Capillary Break
 3. PTFE Nano-Coating
► Industrial Reliability:
 - Tungsten Carbide Components (2,200 Hv)
 - IP66 Washdown Protection
 - 100,000-Hour MTBF

Certifications

► ATEX 2014/34/EU Zone 22
► FDA 21 CFR 175.300
► ISO 9001:2015

Case Study

Henkel Adhesive Production Line:

"After implementing VF-5200X:

  • Output: 22 → 40 Drums/Hr (+82%)

  • Material Savings: 2.8% → 0.12%

  • Drip Waste: 1.5L/day → 0.02L/day

  • ROI Period: 5.5 months"


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021