CorroShield CS-9000 Series
Industrial 200L Caustic Liquid Filling System
ATEX/FDA Dual Compliance • ±0.1% Accuracy • Zero-Leak Technology • Extreme Corrosion Resistance

Core Technical Specifications
Parameter | CS-9100 (Standard) | CS-9200X (ATEX) | CS-9300P (Pharma-Grade) |
---|
Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.08%) |
Throughput | 25 Drums/Hr | 22 Drums/Hr | 20 Drums/Hr |
Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
Material Compatibility | NaOH • HCl • H₂SO₄ • HF • HNO₃ • Peroxides | Explosive Combos | USP Chemicals |
Filling Technology | Air-Operated Double Diaphragm Pump | ATEX Gear Pump | Peristaltic Pump (FDA) |
Corrosion Resistance | Zirconium Alloy Flow Path<br>• Corrosion Rate: <0.001mm/yr<br>• Temp Range: -20°C to 200°C | Hastelloy C276 | Glass-Lined Steel |
Containment System | Triple-Seal Defense:<br>1. PTFE Bellows Seal<br>2. Secondary Containment Drip Tray<br>3. Vapor Recovery Unit | + Nitrogen Inerting | + VHP Sterilization |
Leak Detection | Helium Mass Spectrometry<br>Sensitivity: 10⁻⁹ mbar·L/s | pH/Conductivity Sensors | TOC Monitoring |
Safety Systems | Emergency Drench Showers • Spill Containment Sump • HF Antidote Port | Same | CIP/SIP Integration |
Material Contact | Zirconium 702 (R60702) | Hastelloy C276 | 316L EP (Ra<0.4μm) |
Power | 480V/60Hz, 9.5kW | 24VDC Ex ia | 480V/60Hz, 8.2kW |
Certifications | CE PED 2014/68/EU | ATEX Zone 1 | FDA 21 CFR 177.2600 |
Engineering Breakthroughs
1. ZeroLeak™ Triple-Seal Technology**
Corrosion Test Data (ASTM G31):
Chemical | Concentration | Zirconium Corrosion Rate | 316L SS Rate |
---|
HCl | 37% | 0.0005 mm/yr | 25 mm/yr |
NaOH | 50% | 0.0003 mm/yr | 0.1 mm/yr |
HF | 10% | 0.0012 mm/yr | Dissolves |
2. VaporShield™ Containment System**
Layer | Technology | Performance |
---|
Primary Barrier | Double Mechanical Seal | <0.1ml/Year Leakage |
Secondary Defense | -0.8bar Vacuum Hood | 99.97% Vapor Capture |
Tertiary Safety | Neutralization Sump (pH 7±0.5) | 100% Spill Containment |
Industry-Specific Engineering
Chemical Processing
Feature | ATEX Solution | Certification |
---|
HF Handling | Zirconium Alloy Path | NIOSH 7906 |
Static Control | Ionized Air Curtain (10⁶ ions/cm³) | NFPA 77 |
Explosion Safety | Nitrogen Inerting (O₂<5%) | ATEX Cat. 1G |
Pharmaceuticals
cGMP Compliance:
Data Integrity:
System | 21 CFR Part 11 Compliance |
---|
Electronic Batch Record | Audit Trail with Digital Signatures |
Calibration Logs | Blockchain Timestamping |
Metal Treatment
Challenge | Innovation |
---|
Fume Control | Scrubber Integration (99.95% HF Capture) |
High-Temp Filling | 200°C Capable Path |
Sludge Handling | Self-Cleaning Ultrasonic Agitator |
Smart Control Ecosystem
**10" HMI with ChemiOS™**
AI-Driven Safety Features:
Hazard Prevention:
Parameter | Action |
---|
pH <2 or >12 | Immediate Shutdown |
HF Vapor >1ppm | VRU Activation + Alarm |
Predictive Maintenance:
Component | Alert Threshold |
---|
Seal Wear | Friction >10N |
Pump Cavitation | Vibration >5mm/s RMS |
Technical Specifications
Subsystem | CS-9100 (Zirconium Path) | Industry Standard | Advantage |
---|
Flow Meter | Coriolis (Zr Flow Tube) | 316L SS | 100x Corrosion Resistance |
Valves | PFA-Lined Zirconium | Hastelloy C276 | Zero Galling/Seizing |
Seals | Kalrez®6375 + PTFE Encapsulated | Viton® | 327°C Temp Resistance |
Sensors | ZrO₂ pH Electrodes | Glass Electrodes | HF Compatibility |
Material Science:
Zirconium Superiority:
Property | Zirconium R60702 | Hastelloy C276 |
---|
HCl Resistance | 0.001 mm/yr | 0.5 mm/yr |
HF Resistance | 0.003 mm/yr | Dissolves (>5%) |
Temp Limit | 200°C | 190°C |
Operational Workflow
1. Drum Loading → 2. Nitrogen Purging (O₂<0.5%) →
3. Submerged Filling (±0.1%) → 4. Helium Leak Test →
5. Lid Torque-Sealing (50-150 N·m) →
6. Neutralization Rinse → 7. Palletizing
Cycle Time: 4.8 minutes/drum
Certifications
► ATEX 2014/34/EU Zone 1 (Category 1G)
► ASME BPE-2022 (Bio-Processing Equipment)
► FDA 21 CFR 177.2600
► PED 2014/68/EU Category IV
Case Study
Dow Chemical HCl Packaging Line:
"After 12 months using CS-9100:
APPLICABLE BARREL TYPE

COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021