20L Drum Liquid Filling Machine Automatic Clamping Filling Machine

20L Drum Liquid Filling Machine Automatic Clamping Filling Machine

DrumFill Pro DF-2000 Series20L Automatic Clamping & Filling System for Industrial LiquidsRobotic Precision • 40 Drums/Hr • ±0.15% Accuracy • Zero-Spill • ATEX/FDA/EHEDG Tri-ComplianceCore Technolo

  • Brand： glzon
  • Model： GZM_30L

DrumFill Pro DF-2000 Series

20L Automatic Clamping & Filling System for Industrial Liquids
Robotic Precision • 40 Drums/Hr • ±0.15% Accuracy • Zero-Spill • ATEX/FDA/EHEDG Tri-Compliance

Drum Filling Machine

Core Technology Innovations

1. ClampSeal™ Robotic Positioning System**

Performance Metrics:

ParameterDF-2000 PerformanceIndustry Standard
Positioning Accuracy±0.5mm (LiDAR)±5mm
Seal Force50-150N AdjustableFixed Pressure
Spill Volume<0.5ml15-30ml
Changeover Time<8s (Tool-Free)45-60s

2. GravimetricMaster™ Filling Control**

ComponentTechnologyPrecision
Coriolis MeterReal-Time Density Compensation±0.05% Reading
Load CellsAir Buoyancy Compensation±0.03% FS Accuracy
PID ControlAdaptive Flow Algorithm±0.15% Bag-to-Bag Consistency

Technical Specifications

ParameterDF-2100 (Standard)DF-2200X (ATEX)DF-2300F (Food-Grade)
Capacity20L (±0.15%)20L (±0.2%)20L (±0.1%)
Throughput40 Drums/Hour36 Drums/Hour35 Drums/Hour
Accuracy±0.15% Gravimetric±0.2%±0.1%
Viscosity Range1-500,000 cP5-300,000 cP10-1,000,000 cP
Clamping System6-Axis Servo Robot<br>• 100kg Payload<br>• IP67 Protection<br>• 0.1° RepeatabilityATEX Brushless Motors316L EP Coating
Filling TechnologyServo Piston + Mass Flow MeterATEX Gear PumpPeristaltic Pump (FDA)
Sealing MethodTriple-Seal:<br>1. Inflatable Silicone<br>2. Vacuum Suction<br>3. Air Curtain+ Nitrogen InertingVHP Sterilizable
Material Contact316L SS (Ra<0.8μm)Hastelloy C276316L EP (Ra<0.4μm)
Nozzle OptionsTungsten Carbide • PTFE • Glass-LinedSameSapphire-Embedded
Changeover Time<90s (Tool-Free)<100s<80s
Power380V/50Hz, 6.5kW24VDC Ex ia380V/50Hz, 5.8kW
CertificationsCE, ISO 9001ATEX Zone 2FDA 21 CFR 177.2600

Operational Workflow

1. Auto-Drum Conveyor → 2. Robotic Clamping (±0.5mm) →
3. Sterile Seal Activation → 4. Precision Filling (±0.15%) →
5. Vacuum Nozzle Retraction → 6. Torque-Control Lid Sealing →
7. Weight Verification → 8. Palletizing

Cycle Time: 90 seconds/drum

Industry-Specific Engineering

Chemicals & Solvents

FeatureATEX SolutionPerformance
Vapor ContainmentNitrogen Blanketing (O₂<0.5%)<1ppm VOC Emission
Static ControlIonized Air Curtain (10⁶ ions/cm³)<0.1kV Surface Charge
Corrosion DefenseZirconium Alloy Contact Points50,000-Hour Lifespan

Food & Pharma

  • Aseptic Design:

  • Oxygen Barrier:

    TechnologyEffect
    N₂ FlushingO₂<0.1% Headspace
    Vacuum Filling-0.8bar Residual Pressure

Paints & Coatings

ChallengeInnovation
SplatterCoanda Adhesion Nozzle
CloggingSelf-Cleaning Tungsten Scraper
Color ContaminationQuick-Change Cartridges

Smart Control Ecosystem

**10" HMI with FillOS™**

AI-Driven Features:

  • Quality Guardian:

    ParameterAction
    pH Shift >0.3Flow Pause + Alert
    Density Variance >1%Formula Recalibration

  • Zero-Downtime:

    ComponentAlert Threshold
    Clamp WearForce >110% Baseline
    Seal DegradationFriction >8N

Technical Advantages

Precision Engineering

► Robotic Perfection:
 | **Specification** | **Performance**|
 |-------------------------|------------------------|
 | Clamping Accuracy| ±0.5mm |
 | Seal Inflation Time| 0.3s |
 | Payload Capacity | 20-200kg |
► Zero-Spill Architecture:
 1. Triple-Seal Technology
 2. Vacuum-Assisted Nozzle Retraction
 3. Anti-Adhesion Nanocoating
► Industrial Durability:
 - Tungsten Carbide Components (2,200 Hv)
 - IP69K Washdown Protection
 - 100,000-Hour MTBF

Certifications

► ATEX 2014/34/EU Zone 2
► FDA 21 CFR 175.300
► EHEDG EL Class I
► ISO 9001:2015

Case Study

BASF Ludwigshafen Facility:

"After implementing DF-2200X:

  • Output: 22 → 40 Drums/Hour (+82%)

  • Spill Reduction: 98% (15L/day → 0.3L/day)

  • Accuracy: ±0.8% → ±0.12%

  • ROI Period: 5.8 months"


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021