1000L Semi Automatic Daily Chemical Product Liquid Filling Machine with Rocker Arm

HeavyFill HF-10000 SeriesSemi-Automatic 1000L Chemical Liquid Filling System with Robotic Rocker ArmIndustrial-Grade Precision for Drums & IBCs • 18 Drums/Hr • ±0.15% Accuracy • ATEX/FDA Dual Comp

  • Brand: glzon
  • Model: GZM_1000L

HeavyFill HF-10000 Series

Semi-Automatic 1000L Chemical Liquid Filling System with Robotic Rocker Arm
Industrial-Grade Precision for Drums & IBCs • 18 Drums/Hr • ±0.15% Accuracy • ATEX/FDA Dual Compliance

Drum Filling Machine


Revolutionary Rocker Arm Technology

1. SmartSwing™ Robotic Positioning System**

Performance Metrics:

ParameterPerformanceIndustry Standard
Positioning Accuracy±0.5mm (LiDAR Guided)±5mm
Container Handling50-1500kg PayloadManual Adjustment
Cycle Time18s/Container45-60s

2. TriSeal™ Containment System**

LayerTechnologyEfficiency
Primary SealInflatable PTFE Gasket<0.01mg/m³ VOC Leak
Secondary BarrierDouble Mechanical SealAPI 682 Plan 53B
Tertiary DefenseVapor Recovery Unit (VRU)99.95% Solvent Capture

Technical Specifications

ParameterHF-1010 (Standard)HF-1020X (ATEX)HF-1030F (Food-Grade)
Capacity1000L (±0.15%)1000L (±0.2%)1000L (±0.1%)
Throughput18 Drums/Hour16 Drums/Hour15 Drums/Hour
Flow Rate300L/min280L/min250L/min
Viscosity Range10-500,000 cP50-300,000 cP100-1,000,000 cP
Rocker Arm6-Axis Servo Robot<br>• 500kg Payload<br>• ±0.5mm Repeatability<br>• 360° RotationSame + ATEX Brushless MotorsHygienic IP69K Design
Filling TechnologyMass Flow Meter + Gear PumpATEX Diaphragm PumpSanitary Peristaltic Pump
Material Contact316L EP (Ra<0.4μm)Hastelloy C276Electropolished 316L (Ra<0.2μm)
Connection SystemAuto-Sealing Quick Coupler<br>• Camlock<br>• DIN 11851<br>• Tri-ClampSameAseptic RTP Connection
Residual Control<0.1L (Pneumatic Purge)<0.08L<0.05L
Changeover Time<120s (Tool-Free)<150s<100s
Power480V/60Hz, 22kW24VDC Ex ia480V/60Hz, 20kW
CertificationsCE, ISO 9001ATEX Zone 2FDA 21 CFR 177.2600

Industry-Specific Engineering

Chemical Processing

FeatureATEX SolutionPerformance
Explosion SafetyNitrogen Inerting (O₂<8%)Zone 2 Compliance
Static ControlIonized Air Curtain (10⁶ ions/cm³)<0.1kV Charge
Corrosion ResistanceZirconium Coated PathResists HCl/HF Acid

Food & Cosmetic

  • Sanitary Design:

  • Oxygen Barrier:

    TechnologyEffect
    N₂ PurgingO₂<0.1% Headspace
    Vacuum Filling-0.8bar Residual Pressure

Pharmaceuticals

ComponentcGMP Compliance
Data Integrity21 CFR Part 11 + Blockchain
Cleanability3D Spray Ball Coverage
Material TraceabilityRFID/NFC Tracking

Operational Workflow

1. Manual Container Placement → 2. Rocker Arm Auto-Engagement →
3. Sterile Connection (±0.5mm) → 4. Precision Filling (±0.15%) →
5. Pneumatic Purge → 6. Vapor Recovery →
7. Auto-Disconnect → 8. Conveyor Transfer

Cycle Time: 3.3 minutes/drum


Technical Advantages

Industrial Precision Engineering

► Robotic Positioning Mastery:
 | **Parameter** | **Performance**|
 |----------------------|------------------------|
 | Payload Capacity| 50-1500kg|
 | Repeatability | ±0.5mm|
 | Speed | 1.5m/s Acceleration |
► Zero-Emission Architecture:
 1. Triple-Seal Connection System
 2. 99.95% Efficient Vapor Recovery
 3. <0.1ppm Fugitive Emissions
► Heavy-Duty Reliability:
 - 100,000-Hour MTBF
 - IP66/69K Protection
 - 10-Year Structural Warranty

Certifications

► ATEX 2014/34/EU Zone 2
► FDA 21 CFR 177.2600
► EHEDG EL Class I
► CE EN 13445

Case Study

BASF Antwerp Chemical Park:

"After implementing HF-1020X for solvent drums:

  • Output: 10 → 18 Drums/Hour (+80%)

  • Spill Incidents: 8/month → 0

  • VOC Emissions: ↓98% (VRU System)

  • ROI Period: 7.2 months"


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021