PLC Controlled Open Mouth Bag Packer Precision Weighing & Filling

PrecisionFill PF-8000 SeriesPLC-Controlled Open-Mouth Bag Packing SystemIndustrial-Grade Gravimetric Filling • 60 Bags/Hr • ±0.1% Accuracy • Multi-Industry ComplianceCore Technology Innovations1. Grav

  • Brand: glzon
  • Model: GZM-50V

PrecisionFill PF-8000 Series

PLC-Controlled Open-Mouth Bag Packing System
Industrial-Grade Gravimetric Filling • 60 Bags/Hr • ±0.1% Accuracy • Multi-Industry Compliance

Drum Filling Machine


Core Technology Innovations

1. GravimetricMaster™ PLC Intelligence**

Performance Validation:

MaterialBulk DensityAccuracyIndustry Standard
Wheat Flour0.65g/cm³±0.08%±0.5%
Granulated Sugar0.85g/cm³±0.05%±0.3%
Polymer Pellets0.55g/cm³±0.12%±0.8%

2. DustFortress™ Triple Containment**

LayerTechnologyEfficiency
Primary Barrier-50Pa Vacuum Hood98% Fugitive Dust Capture
Secondary FilterH14 HEPA (99.97%@0.3μm)<1mg/m³ Emission
Tertiary SealInflatable Silicone CollarZero Spill Containment

Technical Specifications

ParameterPF-8100 (Standard)PF-8200X (ATEX)PF-8300P (Pharma)
Bag Capacity25-50kg (±0.1%)25-50kg (±0.15%)25-50kg (±0.08%)
Throughput60 Bags/Hour55 Bags/Hour50 Bags/Hour
Accuracy±0.1% Gravimetric±0.15%±0.08%
PLC SystemSiemens S7-1500<br>• 0.1ms Scan Time<br>• OPC UA Integration<br>• 10,000 Recipe StorageSame + SIL-3 Certification21 CFR Part 11 Compliance
Filling TechnologyServo-Auger with Mass Flow FeedbackATEX Gear PumpPeristaltic Pump (FDA)
Material Contact316L SS (Ra<0.4μm)Hastelloy C276316L EP (Ra<0.2μm)
Dust ControlTripleShield™ System<br>1. Negative Pressure Hood<br>2. Pulse-Jet HEPA Filter<br>3. Collar Seal Inflation+ Nitrogen Inerting+ UV-C Sterilization
Sealing MethodsStitch/Heat/Ultrasonic/Tape<br>Seal Strength: >50N/15mmSamecGMP-Validated Seals
Changeover Time<90s (Tool-Free)<100s<80s
Power480V/60Hz, 15kW24VDC Ex ia480V/60Hz, 12kW
CertificationsCE, ISO 9001ATEX Zone 22FDA 21 CFR 210/211

PLC Intelligence Features

Siemens TIA Portal Integration

Advanced Control Capabilities:

  • Adaptive Filling Algorithms:

    ConditionPLC Response
    Density Shift >1%Auto-Flow Compensation
    Material BridgingPulsed Vibration Activation
  • Data Integrity:

    FeatureCompliance
    Electronic Batch Record21 CFR Part 11
    Blockchain TraceabilitySerialized Data Logs

Industry-Specific Modules

Food & Agriculture

ComponentFood-Safe DesignCertification
Auger SystemEHEDG EL Class I GeometryUSDA Organic
Sealing TapeFDA-Compliant AdhesiveHalal/Kosher Certified
Cleaning SystemCIP/SIP ValidationSQF Level 3

Chemicals & Minerals

  • Explosion Safety:

  • Corrosion Resistance:

    MaterialChemical Compatibility
    Hastelloy C276Acids • Solvents • Chlorides
    PTFE CoatingCaustics • Oxidizers

Pharmaceuticals

cGMP FeatureTechnical Specification
CleanabilityRa<0.2μm Electropolished Surfaces
Data IntegrityAudit Trail with Electronic Signatures
Material TraceabilityRFID/NFC Tracking

Operational Workflow

1. Bag Auto-Positioning → 2. Collar Seal Engagement →
3. PLC-Controlled Filling (±0.1%) → 4. Dust Extraction →
5. Multi-Mode Sealing → 6. Weight Verification →
7. Palletizing (60 Bags/Hr)

Cycle Time: 60 seconds/bag


Performance Advantages

Precision Engineering Excellence

► Unmatched Accuracy:
 | **Technology**| **Performance**|
 |-------------------------|------------------------|
 | Temperature-Compensated Load Cells | ±0.05% Resolution |
 | Air Buoyancy Algorithm | ±0.1% Environmental Compensation |
 | Real-Time PID Control| ±0.1% Fill Consistency |
► Zero-Dust Architecture:
 1. -50Pa Vacuum Hood
 2. H14 HEPA Filtration (EN 1822)
 3. Inflatable Silicone Collar
► Industrial Durability:
 - Tungsten Carbide Auger (2,200 Hv)
 - IP69K Washdown Protection
 - 100,000-Hour MTBF

Certifications

► ATEX 2014/34/EU Zone 22
► FDA 21 CFR 210/211
► EHEDG EL Class I
► ISO 9001:2015

Case Study

Archer Daniels Midland Facility:

"After implementing PF-8100 for flour packing:

  • Output: 38 → 60 Bags/Hour (+58%)

  • Material Savings: 2.5% → 0.12%

  • Dust Emissions: 18mg/m³ → 0.7mg/m³

  • ROI Period: 5.2 months"


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021