Industrial Open Top Bag Filling and Sealing Machine

Industrial Open Top Bag Filling and Sealing Machine

BagPro TS-20000 SeriesIndustrial Open-Top Bag Filling & Sealing SystemPrecision Automation for Bulk Solids - From Grains to GranulesCore Technology Innovations1. TripleSeal™ Contamination Control*

  • Brand： glzon
  • Model： GZM-50V

BagPro TS-20000 Series

Industrial Open-Top Bag Filling & Sealing System
Precision Automation for Bulk Solids - From Grains to Granules

Drum Filling Machine

Core Technology Innovations

1. TripleSeal™ Contamination Control**

Validated Performance:

  • Dust Emission: <1mg/m³ (vs. OSHA 10mg/m³ limit)

  • Cross-Contamination Risk: <0.01ppm material carryover

  • Seal Integrity: >98kPa burst pressure (ASTM F2054)

2. SmartFill™ Gravimetric Precision**

ComponentInnovationPerformanceIndustry Standard
Load CellsTemperature-Compensated Strain Gauges±0.15% Accuracy±0.5%
Flow ControlAI-Predictive Material Bridging Prevention0% Flow Stoppage3-8 Stoppages/Hr
Residual ControlPneumatic Scraper + Vacuum Assist<0.3g Residual Material2-5g

Technical Specifications

ParameterTS-2010 (Standard)TS-2020F (Food-Grade)TS-2030X (ATEX)
Bag Capacity5-50kg (±0.5%)5-50kg (±0.3%)5-50kg (±0.6%)
Throughput45 Bags/Hour40 Bags/Hour38 Bags/Hour
Material CompatibilityGrains • Fertilizers • Polymers • Minerals • Animal FeedFood Powders • Pharma IngredientsExplosive Dusts • Chemicals
Filling Accuracy±0.5% Gravimetric±0.3%±0.6%
Sealing MethodsHeat Seal • Stitch • Adhesive Tape • ZipperUltrasonic SealInduction Bonding
Bag TypesWoven PP • Paper • Laminated • FIBC LinersSame + BiodegradableSame + Static-Dissipative
Dust Control-30Pa Hood + Cyclonic SeparationISO Class 5 EnclosureExplosion-Proof Filter
Material Contact304 SS (Ra<0.8μm)316L EP (Ra<0.4μm)Hastelloy C276
Positioning Accuracy±0.5mm (Laser Guided)±0.3mm (Vision System)±1.0mm (Robotic Arm)
Changeover Time<90s (Tool-Free)<75s<110s
Power480V/60Hz, 12kW480V/60Hz, 10kW24VDC Ex ia
CertificationsCE, ISO 9001FDA 21 CFR 117 • HACCPATEX Zone 22

Industry-Specific Engineering

Food & Agriculture

FeatureTechnologyCertification
Allergen ControlColor-Coded Change PartsSQF Level 3
Moisture BarrierN₂ Flushing (O₂<0.1%)ISO 22000
CleanabilityCIP/SIP Ready (121°C/30min)EHEDG EL Class I

Chemicals & Minerals

  • Explosion Safety:

  • Static Control:

    ComponentSpecification
    Conductive PathSurface Resistivity <10⁶ Ω
    Ionized Air Curtain10⁶ ions/cm³ Output

Pharmaceuticals

ComplianceTechnical Solution
cGMP316L EP Full Encapsulation
Data Integrity21 CFR Part 11 Audit Trail
Material TraceabilityRFID Bag Tracking

Smart Control Ecosystem

**15" HMI with BagOS™**

AI-Driven Features:

  • Anomaly Detection:

    DefectAction
    Bag Wrinkle >5mmSeal Pressure Adjustment
    Material OverflowInstant Flow Cutoff

  • Preventive Maintenance:

    ComponentAlert Threshold
    Heater DegradationTemp Variance >5°C
    Conveyor WearVibration >4.5mm/s

Operational Workflow

1. Automatic Bag Placement → 2. Collar Engagement & Dust Hood Seal →
3. High-Speed Filling (±0.5%) → 4. Residual Material Purge →
5. Multi-Stage Sealing (Heat/Stitch/Adhesive) → 6. 100% Vision Inspection →
7. Palletizing

Cycle Time: 80 seconds/bag

Performance Validation

Cargill Grain Processing Facility:

"After 6 months using TS-2010:

  • Output: 22 → 45 Bags/Hour (+105%)

  • Spill Reduction: 1.5kg/day → 0.02kg/day

  • Seal Failure Rate: 3.2% → 0.05%

  • ROI Period: 5.8 months"

Technical Advantages

Precision Engineering Mastery

► Unmatched Sealing Flexibility:
 | **Sealing Type** | **Speed** | **Strength** |
 |--------------------|-----------|--------------|
 | Heat Seal | 8 sec | >35N/15mm|
 | Stitching | 12 sec| >50N |
 | Adhesive Tape | 6 sec | >25N/25mm|
► Zero-Contamination Architecture:
 1. Isolated Material Zones
 2. H14 HEPA Filtration (EN 1822)
 3. UV-C Sterilization Tunnel
► Industrial Durability:
 - Tungsten Carbide Scraper Blades
 - IP69K Washdown Protection
 - 100,000-Hour MTBF


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021