Pallet Drum Filling Made Easy Automate Your 200L Barrel Filling Workflow

PalletDrum AutoFill PD-1000 SeriesFully Automated 200L Drum Filling SystemEnd-to-End Automation • 33 Drums/Hour • SIL-3 SafetyCore Automation WorkflowCycle Time: 2.5 min/drum (33 drums/hour)Technical

  • Brand: glzon
  • Model: GZM_200L

PalletDrum AutoFill PD-1000 Series

Fully Automated 200L Drum Filling System
End-to-End Automation • 33 Drums/Hour • SIL-3 Safety

Drum Filling Machine


Core Automation Workflow

Cycle Time: 2.5 min/drum (33 drums/hour)


Technical Specifications

ParameterPD-1100 (Standard)PD-1200X (ATEX)PD-1300H (High-Visc)
Capacity180-220L (±0.15%)180-220L (±0.2%)180-220L (±0.18%)
Throughput33 drums/hour30 drums/hour28 drums/hour
Accuracy±0.15% mass flow±0.2%±0.18%
Automation LevelLights-Out OperationSame + Gas DetectionSame + Viscosity Adapt
Robotic System6-Axis x2 (Fanuc CRX-10iA)Same7-Axis Heavy Payload
Filling TechnologyDual Coriolis MetersATEX Diaphragm PumpsHeated Screw Auger
Lid HandlingVacuum Gripper + VisionMagnetic GripperDual Suction Cup
Power480V/60Hz, 28kW480V/60Hz, 30kW480V/60Hz, 35kW
Air Consumption450 L/min @ 0.7MPa420 L/min480 L/min
Pallet CompatibilityEUR/ISO/DIN StandardSame + CustomSame + Heavy-Duty
Footprint (L×W)12m × 8m13m × 8.5m12.5m × 8.2m
Operator Requirement0.5 FTE (Monitoring Only)SameSame

Automation Stack

1. SmartVision™ Guidance System

Sensor TypeFunctionPrecision
3D Laser ScannerDrum Position Detection±0.5mm
CCD Camera ArrayBung Hole Alignment±0.3° Angular Error
RFID ReaderMaterial Tracking100% Read Rate

2. SyncFlow™ Dual Filling

Synchronization Performance:

MetricPerformanceIndustry Standard
Nozzle Sync Error<0.8%3-5%
Weight Variance±0.6%±2.5%
Flow Balance99.2%92-95%

Industry 4.0 Integration

Central Control Hub Features:

Key Metrics Tracked:

  • OEE: 92.5% (Industry Avg: 68%)

  • Energy Consumption: 0.38 kWh/drum

  • Downtime: <1.2% (vs 8-12% conventional)


Safety Architecture

Triple-Redundant Protection:

LayerTechnologyCertification
PhysicalLight Curtains + Safety ScannerISO 13849 PLd
ProcessSIL-3 Pressure/Temp SensorsIEC 61511
EnvironmentalATEX Pressurized CabinetsIECEx Zone 1/21

Economic Impact

ROI Analysis (500 drums/day operation):

Cost FactorManual ProcessPD-1100Annual Savings
Labor3 Operators ($180k)0.5 FTE ($30k)$150,000
Product Waste3.5% ($420k)0.2% ($24k)$396,000
Lid/Drum Damage2.1% ($82k)0.05% ($2k)$80,000
Energy$38,000$22,000$16,000
Total Savings--$642,000/year
Payback Period: 14 months at $750,000 investment



Certifications

► ATEX 2014/34/EU (PD-1200X)
► ISO 10218-1 Robotic Safety
► SIL-3 IEC 61511
► CE EN ISO 13849-1

Case Study: BASF Antwerp

*"After implementing PD-1100 for solvent filling:

  • Output: 400 → 792 drums/day (+98%)

  • Accuracy: ±2.1% → ±0.16%

  • Labor Injuries: 3/year → 0

  • VOC Exposure: 85 ppm → <1 ppm

  • ROI: 11 months"*


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021