Neck in Drum Filling System Price Minimize Splash & Evaporation

Neck-sealed drum filling system reduces solvent evaporation to <0.05%. Saves 725k/yearon10kdrums.ATEXZone0certified.Pricefrom78.5k!

  • Brand: glzon
  • Model: GZM_200L

VaporGuard™ VG-7000 Series

Neck-Sealed Drum Filling System

Zero Splash • Near-Zero Evaporation • ATEX-Certified Precision

Drum Filling Machine


Core Anti-Splash & Evaporation Tech

1. SubMerge™ Intelligent Nozzle

Performance Metrics:

  • Splash Reduction: >99% (vs open filling)

  • Residual Vapor: <0.1% headspace (N₂ purged)

  • Evaporation Loss: <0.05% (EPA Method 24 validated)

2. TripleSeal™ Containment System

Layer

Technology

Certification

Primary Seal

Inflatable PTFE bladder

ISO 15848-1 Class AH

Secondary Barrier

Double-lip Kalrez® gasket

EN 1515-1 Annex A

Vapor Recovery

Activated carbon + condensation

>99.95% VOC capture


Technical Specifications

Parameter

VG-7100 (Standard)

VG-7200X (ATEX)

VG-7300S (Solvent Grade)

Capacity

180-220L (±0.15%)

180-220L (±0.2%)

180-220L (±0.18%)

Throughput

28 drums/hour

25 drums/hour

26 drums/hour

Fill Speed

150 L/min

130 L/min

140 L/min

Evaporation Control

N₂ Blanketing (O₂<0.5%)

Same + O₂ Scavenger

N₂ + Argon Mix

Splash-Free Insertion

5-50mm depth control (±1mm)

Same

Laser-guided positioning

Material Contact

316L SS + PTFE Lined

Hastelloy C276

Alloy 59 + PFA

VOC Emission

<10mg/m³

<5mg/m³

<2mg/m³

Power

380V/50Hz, 5.5kW

24VDC Ex ia

380V/50Hz, 6.2kW

N₂ Consumption

35 L/min

40 L/min

30 L/min

Changeover Time

<5 min (Tool-Free)

<6 min

<5 min

Price Range

125,000

165,000

195,000


Evaporation & Splash Control Matrix

Solvent Type

Conventional Loss

VG-7100 Performance

Cost Savings/200L Drum

Acetone

1.2-1.8%

<0.06%

$4.80 saved

Toluene

0.8-1.2%

<0.04%

$3.20 saved

Methanol

1.5-2.0%

<0.07%

$3.90 saved

IPA

0.7-1.0%

<0.03%

$2.10 saved


ROI Calculation

Chemical Plant Case (10,000 drums/year):

► Evaporation Savings:
- Average solvent cost: $2.50/kg
- Loss reduction: 1.5% → 0.05% = 29kg/drum saved
- Annual savings: 10,000 × 29kg × $2.50 = **$725,000**► Operational Savings:
- Reduced N₂ consumption: $18,000/year
- Lower cleaning costs: $42,000/year
- VOC compliance savings: $55,000/year
► System Cost: $125,000 (VG-7100)
► Payback Period: **<3 months**

Industry-Specific Packages

Budget-Conscious Operations (VG-7100B)

Feature

Cost-Saving Approach

Performance

Sealing System

Single inflatable seal

<0.1% evaporation

Material Contact

304 SS + EPDM gaskets

Compatible with pH 2-12

VOC Control

Basic carbon adsorption

>95% capture

Price: $78,500

Premium Hazardous Liquids (VG-7300S)

  • Alloy 59 flow path (HCl/HF resistance)

  • Triple redundant leak detection

  • SIL-3 emergency shutdown

    Price: $195,000


Certifications

► ATEX 2014/34/EU Cat.1 (Zone 0)
► EPA Method 21 Compliance
► ISO 15848-1 Class AH Sealing
► CE EN 13445 Pressure Vessel


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021