Cut Product Waste Our FIBC Bag Filling Machine for 1000kg Bag Filling

1000kg FIBC filler reduces waste to <0.05%. 22 bags/hour, ±0.15% accuracy. ATEX certified. Dust containment >99.97%. Get quote!

  • Brand: glzon
  • Model: GZM_1000v

EcoFill Pro EF-1000 Series

1000kg FIBC Bag Filling Machine

Precision. Zero Waste. Industry-Proven Efficiency.

FIBC Bag Filling Machine


Technical Specifications

Parameter

EF-1100 (Standard)

EF-1200X (ATEX)

EF-1300P (Pharma Grade)

Capacity

500-1200kg (±0.15%)

500-1200kg (±0.2%)

500-1200kg (±0.08%)

Throughput

22 bags/hour

20 bags/hour

18 bags/hour

Accuracy

±0.15% gravimetric

±0.2%

±0.08%

Material Compatibility

Powders/Granules/Pellets

Flammable Dusts

Active Pharma Ingredients

Dust Emission

<1mg/m³ (ISO 9096)

<0.5mg/m³

<0.1mg/m³ (ISO 14644)

Filling Technology

Mass Flow Meter + AI

ATEX Load Cells

Precision Loss-in-Weight

Material Contact

304 SS + UHMW-PE

316L SS + Anti-static

316L EP + FDA UHMW-PE

Spill Control

Inflatable Spout Seal

Triple Seal System

Zero-Contact Loading

Power

380V/50Hz, 7.5kW

24VDC Ex ia

380V/50Hz, 6.8kW

Air Consumption

150 L/min @ 0.6MPa

120 L/min

100 L/min

Residual Waste

<0.05% per fill

<0.07%

<0.01%

Footprint (L×W)

4.2m × 3.5m

4.5m × 3.8m

4.0m × 3.6m


Waste-Reduction Innovations

1. ZeroSpill™ Containment System

Key Metrics:

  • Spill Prevention:

    Material

    Waste Reduction

    Titanium Dioxide

    3.2% → 0.08%

    Flour

    2.5% → 0.05%

    Polymer Pellets

    1.8% → 0.03%

  • Dust Control:

    • Captures 99.97% airborne particles (ISO 14644 Class 7)

2. SmartFill™ Adaptive Dosing

Material Behavior

Technology

Waste Impact

Bridging

Pneumatic Pulsers (60Hz)

↓90% downtime

Segregation

Variable Speed Vibrator

↓95% quality loss

Static Cling

Ionized Air Curtain (<10⁶ Ω)

↓87% residue


Industry-Specific Waste Reduction

Food & Agriculture

Application

Solution

Waste Savings

Flour Filling

Anti-segregation vibration

2.1% → 0.07%

Sugar Packaging

Humidity-controlled flow

1.8% → 0.05%

Animal Feed

Dedusting Cyclone + Filter

3.5% → 0.09%

Chemicals & Minerals

  • Titanium Dioxide: Closed-loop filling (O₂<0.1%)

  • Soda Ash: Moisture control (RH<5%)

  • Silica Gel: Static-dissipative spout

Pharmaceuticals

Feature

Compliance

Waste Reduction

Potent Compounds

Containment Level OEB5

0.001% residual

Cross-Contamination

Isolated ULPA Filtration

Zero batch rejection


Economic Impact Analysis

BASF Antwerp Case Study:

*"After 6 months using EF-1100 for polymer pellets:

  • Material Waste: 1.8% → 0.03% (Annual savings: €420,000)

  • Cleaning Time: 45 min → 8 min per changeover

  • ROI Period: 5.2 months"*


Smart Control System

10" HMI with WasteGuard™ OS

Predictive Features:

  • Bridging Alert:

    Parameter

    Action

    Flow irregularity

    Activate pneumatic pulsers

    Vibration >5mm/s

    Reduce feed rate

  • Maintenance Alerts:

    Component

    Replacement Threshold

    Filter Saturation

    ΔP >15 mbar

    Seal Wear

    Leak rate >0.1g/min


Certifications

► ATEX 2014/34/EU (Zone 20/21)
► ISO 9001:2015
► EHEDG (Food Grade)
► ISO 14001 Waste Reduction
► FDA 21 CFR 211 (cGMP)

Operational Workflow

1. AGV Bag Positioning → 2. Inflatable Seal Activation →
3. Mass Flow Filling (±0.15%) → 4. Dust Extraction →
5. Auto Sealing → 6. Residual <50g Verification


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021