Semi-Automatic Adhesive Filling Machine for Glue and Paste

Semi-Automatic Adhesive Filling Machine for Glue and Paste

Semi-Auto Adhesive Filler AF-500 SeriesPrecision Engineered for Sticky ChallengesCore Innovation: Bubble-Free Precision at Production SpeedShanghai Guangzhi AF-500 conquers adhesive filling pains – de

  • Brand： glzon
  • Model： GZM_30L

Semi-Auto Adhesive Filler AF-500 Series

Precision Engineered for Sticky Challenges

Core Innovation: Bubble-Free Precision at Production Speed

Shanghai Guangzhi AF-500 conquers adhesive filling pains – delivering ±0.5% accuracy for silicones, epoxies, and PU adhesives (1-500,000 cP) via vacuum deaeration, shear-controlled flow, and self-purging nozzles. Achieves 40 containers/hour with <0.1% giveaway while eliminating bubbles, stringing, and cross-contamination in electronics, automotive, and construction adhesive packaging.

Technology Breakthroughs

1. Adhesive-Specific Engineering

ChallengeAF-500 SolutionPerformance
Air EntrapmentVacuum pre-conditioning (-0.9 bar)Bubble reduction >95%
StringingTeflon-coated retractable nozzlesResidual ≤0.1g
Viscosity ShiftHeated path (20-80°C ±1°C)Flow consistency ±2%
Curing PreventionNitrogen blanketing (O₂<0.3%)Pot life extension 30%

2. Smart Filling Sequence

图片代码graph LR
A[Container Tare] --> B[Vacuum Deaeration]B --> C[Shear-Controlled Fill]C --> D[Anti-String Retract]Container TareVacuum DeaerationShear-Controlled FillAnti-String Retract

Key Parameters:

  • Flow Control:

    Adhesive TypeFill SpeedShear Rate
    Silicones50-200 g/min<500 s⁻¹
    Epoxies20-100 g/min<300 s⁻¹
    Hot Melts100-500 g/min<800 s⁻¹

Technical Specifications

ModelAF-510 (Standard)AF-520F (Food Grade)AF-530X (ATEX)
Accuracy±0.5%±0.3%±0.7%
Throughput40 containers/hour35 containers/hour30 containers/hour
Viscosity Range1-500,000 cP1-300,000 cP5-400,000 cP
Container Size250ml-20kg100ml-10kg1-25kg
Vacuum Level-0.9 bar-0.95 bar-0.8 bar
Material Contact304 SS + PTFE316L + FDA UHMW-PE316L + ATEX seals
Power220V/50Hz, 2.2kW220V/50Hz, 2.5kW24VDC Ex ia
N₂ Consumption15 L/minOptional20 L/min
Heating Range20-80°C20-60°C20-70°C
Footprint (L×W×H)1800×1000×1700mm1900×1000×1800mm2000×1100×1900mm

Industry-Specific Solutions

Electronics Assembly

  • Conductive epoxy package (Ag/Cu filled)

  • Static-safe handling (<10⁶ Ω)

  • Micro-dosing kit (0.1-5g)

Automotive Sealants

  • Anti-sag formulation mode

  • Flange-compatible nozzles

  • VOC abatement hood

Construction Adhesives

  • Cartridge filling adapter

  • High-pressure dispensing (10 bar)

  • Anti-crystallization control

Medical Device Bonding

  • ISO 13485 compliance package

  • Luer lock fittings

  • Single-use fluid path option

Operational Impact

Global Silicone Sealant Producer:

  • Challenge: 12% giveaway from bubbles/stringing

  • AF-510 Solution:
    ▶ Vacuum deaeration + Teflon nozzles

  • Results:
    ▶ ±0.4% accuracy
    ▶ $450k/year material savings
    ▶ ROI: 6 months

Certifications & Support

Global Compliance:

  • FDA 21 CFR 175.300

  • ATEX 2014/34/EU (AF-530X)

  • ISO 9001:2015

  • UL 94 V-0 (electrical safety)

Diamond Service Package:

  • 15-Min Remote Diagnostics: IIoT-connected HMI

  • Critical Spares:

    ComponentATEX VersionDelivery
    Deaeration chamberEx-rated sight glassGlobal 72h
    Shear-control valveKalrez® sealsDomestic 24h

  • Performance Warranty:

    ParameterGuarantee
    Bubble reduction>90% for silicones
    Stringing control≤0.1g residual

Where Every Gram of Adhesive Stays Perfectly Placed
Shanghai Guangzhi AF-500: Engineering precision for the stickiest challenges – from medical epoxies to construction sealants.