Fully Automated Drum, IBC & Tank Filling SystemIndustrial Precision ∙ Zero Spills ∙ 24/7 OperationShanghai Guangzhi Automation’sGZ-Titan Seriesrevolutionizes bulk liquid handling with turnkey auto
Industrial Precision ∙ Zero Spills ∙ 24/7 Operation
Shanghai Guangzhi Automation’s GZ-Titan Series revolutionizes bulk liquid handling with turnkey automation for drums (200L), IBC totes (1,000L), and tanks (up to 25,000L). Engineered for chemicals, solvents, lubricants, and food-grade liquids, this robotic filling system eliminates manual labor, reduces waste by 99.5%, and achieves ±0.2% accuracy – all while operating in ATEX Zone 1 environments.
✅ Robotic Container Handling
Automated guided vehicle (AGV) or conveyor-fed positioning for drums/IBCs; tanker truck rail alignment.
✅ Intelligent Multi-Product Switching
Clean-in-Place (CIP) system changes products in <10 mins (FDA/GMP-compliant).
✅ Explosion-Proof Architecture
ATEX/DSEAR-certified components (pumps, sensors, control cabin) for solvents & fuels.
✅ Live Data Integration
Real-time fill volume, temperature, density compensation via IoT-enabled PLC (OPC UA/Modbus).
✅ Zero-Vapor Emission
Closed-loop vapor recovery system (optional) for VOC compliance.
Table: GZ-Titan Series Performance Matrix
| Parameter | Drums (200L) | IBC Totes (1,000L) | Tanks (5-25kL) |
|---|---|---|---|
| Throughput | 30–40 drums/hr | 12–15 IBCs/hr | 8–10 tanks/hr |
| Accuracy | ±0.2% | ±0.3% | ±0.5% |
| Filling Method | Gravimetric (load cell) | Mass flow meter | Coriolis flow meter |
| Viscosity Range | 1–100,000 cP | 1–50,000 cP | 1–10,000 cP |
| Material Contact | 316L SS/PTFE | 316L SS/PTFE | 316L SS/PTFE |
| Power | 480V/60Hz, 18 kW | 480V/60Hz, 22 kW | 480V/60Hz, 30 kW |
| Connectivity | Ethernet/IP, PROFINET | OPC UA, MQTT | API-connectors |
| Compliance | ATEX, CE, UL, GMP | ADR/RID (hazardous transport) | API 2349 (tank loading) |
Chemicals: Grounding kit + nitrogen inerting for flammable solvents (acetone, toluene).
Edible Oils: 3-A sanitary design with USDA H1 lubricants.
Pharma: FDA 21 CFR Part 11 data traceability with electronic signatures.
Waste Reduction: Overfill sensors + drip-free nozzles save 4.7% material/year.
Smart Vision System: Container type/damage detection.
Auto Lid Handling: Removes/seals drum lids & IBC caps.
AGV Integration: Autonomous container transport.
Cloud Dashboard: Live OEE monitoring (availability, performance, quality).
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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