Paint Pail Filling Line

Ideal Pase designed and built a complete 5-gallon metal pail filling line for a Fortune 500 Paint Manufacturer. This fast and efficient pail filling line features; Ideal Pase’s; NEW Dual Stack Pail De

  • Brand: glzon
  • Model: GZM_1000L

PaintMaster PM-7000 Series

Automated Paint Pail Filling Line
±0.1% Accuracy • 120 Pails/H • VOC Containment • Dynamic Mixing • 30s Color Change


Technical Specifications

ParameterPM-7100 (Standard)PM-7200X (Solvent)PM-7300P (Premium)
Capacity1-20L (±0.1%)1-20L (±0.15%)1-20L (±0.08%)
Throughput120 Pails/Hour110 Pails/Hour100 Pails/Hour
Viscosity Range100-200,000 cP50-150,000 cP500-500,000 cP
Accuracy±0.1% Gravimetric±0.15%±0.08%
Filling TechnologyServo Piston + Mass FlowATEX Gear PumpTwin-Screw Auger
Material Contact316L EP (Ra<0.4μm)Hastelloy C276Ceramic-Coated Path
Color Change System3-Step Purge<br>1. Solvent Flush<br>2. Air Knife<br>3. UV-Cure Residue RemovalSame + VOC RecoveryNano-Coated Quick-Change Path
Mixing TechnologyDynamic In-line Shear Mixer<br>• 50-5000 RPM<br>• ΔE<0.3 Color VarianceSameUltrasonic Homogenizer
VOC ControlActivated Carbon Adsorption (99.5%)Thermal Oxidizer (99.99%)Condensation + UV Oxidation
Lid SealingInduction Seal + Torque Crimp (5-60 N·m)SameLaser-Sealed Gasket
Power380V/50Hz, 15kW24VDC Ex ia380V/50Hz, 18kW
Changeover Time<30s (Color/SKU)<35s<25s
CertificationsCE, ISO 9001ATEX Zone 1Green Seal GS-11

Core Innovations

1. ChromaLock™ Color Integrity System

Performance Metrics:

Paint TypeViscosityColor ConsistencySettling Rate
Water-Based5,000 cPΔE 0.2<0.1%/Hour
Oil-Based80,000 cPΔE 0.25<0.05%/Hour
Metallic120,000 cPΔE 0.15<0.01%/Hour

2. ZeroVOC™ Containment Ecosystem

TechnologyFunctionEfficiency
Sealed Filling Hood-10Pa Negative Pressure99.5% VOC Capture
Carbon AdsorptionActivated Charcoal Beds>99.9% Removal
UV Oxidation254nm Photocatalytic Reaction0ppm Residual VOC

Paint-Specific Engineering

Water-Based Paints

FeatureTechnology
Foam ControlVacuum Degassing (-0.8 bar)
Skin PreventionN₂ Blanketing (O₂<0.3%)
Microbial DefenseUV-C Sterilization Tunnel

Solvent-Based Paints

  • Explosion Safety:

    ComponentATEX Solution
    Pressurized CabinZone 1 Certification
    Intrinsic SafetyIECEx IEC 60079-11
  • Solvent Recovery:

High-End Metallics

ChallengeSolution
Flake AlignmentLaminar Flow Design
SettlingPulsed Agitation (50Hz)
Color ShiftReal-Time Spectro Adjustment

Smart Control Ecosystem

**10" HMI with PaintOS™**

AI-Driven Features:

  • Predictive Color Control:

    ParameterAction
    ΔE >0.5Auto Pigment Dosing
    Viscosity Shift >10%Shear Rate Adjustment
  • Preventive Maintenance:

    ComponentAlert Threshold
    Mixer WearTorque >120% Baseline
    Seal DegradationFriction >8N

Line Configuration

Modular Design:

► Infeed:
 - Robotic De-palletizer (60 pails/min)
 - Vision-Guided Orientation
► Filling Station:
 - 8 Servo Piston Heads
 - Auto-Purge Color Change
► Mixing & Sealing:
 - In-line Dynamic Mixer
 - Torque-Controlled Lid Crimper
► Outfeed:
 - Laser Date Coding
 - Automated Palletizing

Certifications

► ATEX 2014/34/EU Zone 1 (PM-7200X)
► Green Seal GS-11 (PM-7300P)
► CE EN 60204-1
► ISO 14001 Environmental Compliance

Technical Advantages

Paint-Perfect Precision:

► Color Integrity System:
 | **Technology**| **Performance**|
 |-------------------------|------------------------|
 | In-line Spectrophotometer | ΔE<0.3 (CIE Lab) |
 | Dynamic Shear Mixer | 99.9% Homogeneity|
 | Auto-Pigment Dosing| ±0.5ml Accuracy|
► VOC Annihilation:
 1. Sealed Hood (-10Pa)
 2. Activated Carbon Beds (99.9% Efficiency)
 3. UV Photocatalytic Oxidation
► Industry-Leading Efficiency:
 - 120 Pails/Hour
 - <30s Color Change
 - 0.1% Residual Paint in Line

Contact Coating Solutions:
▸ Tel: +86 21 5830 8842
▸ Email: paintline@guangzhiauto.com
▸ Web: http://www.guangzhiauto.com/paint-filling

Request Color Test:
→ [Button] Download ΔE Validation Report
→ [Button] Schedule VOC Capture Demo


Redefining Paint Production Excellence
Shanghai Guangzhi PM-7000: Where color perfection meets industrial speed – filling 120 pails/hour with ±0.1% accuracy and zero VOC emissions.

Key Advantages:
120 Pails/Hour: 8-head servo piston system
±0.1% Accuracy: Mass flow gravimetric control
ΔE<0.3 Color Consistency: In-line spectrophotometer
30-Second Color Change: 3-step purge system

Validation:
0.08% fill variance for metallic paint (ASTM D2369)


Industry Proof
"Reduced color adjustments by 90% while eliminating solvent smells – PM-7200X's carbon adsorption system achieved 99.95% VOC capture."
**— Sherwin-Williams Factory**

Technical Specifications:

► Material Science:
 - Tungsten Carbide Pistons (2,200 Hv)
 - Kalrez®6375 Seals (-20°C to 327°C)
 - Sapphire Color Sensors
► Precision Components:
 | **Component** | **Resolution** |
 |------------------------|------------------------|
 | Mass Flow Meter | ±0.05% (OIML R117) |
 | Torque Sealer | ±0.5 N·m |
 | Viscosity Probe | ±1% (ASTM D2196) |

Limited Offer:
Free Quick-Change Nozzle Kit ($8,500 value)
3-Year Color Warranty

APPLICABLE BARREL TYPE

Drum Filling Machine 

COMPANY PROFILE

 

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine 

 

 

Drum Filling Machine 

Live Shooting

Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.

Drum Filling Machine 

Drum Filling Machine 

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling MachineDrum Filling MachineDrum Filling MachineDrum Filling MachineDrum Filling MachineDrum Filling MachineDrum Filling Machine